clutch FORD EXPLORER SPORT 2003 1.G Owners Manual

•Depress the brake pedal until the
desired vehicle speed is reached,
press the SET ACC control.
Turning off speed control
There are two ways to turn off the speed control:
•Depress the brake pedal or the clutch pedal (if equipped). This will
not erase your vehicle’s previously set speed.
•Press the speed control OFF
control.
Note:When you turn off the speed
control or the ignition, your speed
control set speed memory is erased.
MOON ROOF (IF EQUIPPED)
The moon roof control is located on the overhead console.
Do not let children play with the moon roof. They may seriously
hurt themselves.
To open the moon roof:the moon
roof is equipped with a one-touch
open feature. Press and release
the
control. To stop the
one-touch open feature press
the
control again.
To close the moon roof:press and
hold the
control until the glass
panel stops moving. When fully
closed, the rear portion of the glass
panel will appear higher than the front portion.
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
46

Rewinding the shade
With extended use, the cargo shade may lose its spring tension. If this
occurs, the shade must be manually rewound. This is a two-person
operation.
1. Remove the shade from the vehicle and extend it with the smooth
grain facing you.
2. Wrap the vinyl around the roller
tube twice.
3. Tuck the edges of the vinyl inside
the end cap with each wrap.
4. Fold the edges of the vinyl
towards the center, making sure
that the edges clear the end cap
slots. Use tape or a rubber band to
hold the vinyl to the left side of the
tube.
5. Push in the right end cap
(marked RH) about 1/4 of the total
length to disengage the clutch and
hold the end cap in while turning
the roller tube toward you 14 times.
6. Let go of the right end cap. The
clutch will now engage and stop the
shade from losing its spring tension.
7. Unfold the vinyl and place it into
the end cap slots.
8. Insert the shade into the side mounting brackets and check to make
sure that it operates properly.
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
50

•Make sure the gearshift is in P
(Park).
If starting a vehicle with a manual
transmission:
1. Make sure the parking brake is
set.
2. Push the clutch pedal to the floor.
•Turn the key to 4 (ON) without
turning the key to 5 (START).
Make sure the corresponding lights illuminate or illuminate briefly. If a
light fails to illuminate, have the vehicle serviced.
•If the driver’s safety belt is fastened, the
light may not illuminate.
1
2
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5
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
96

Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a minute or damage to the
transmission and tires may occur, or the engine may overheat.
MANUAL TRANSMISSION OPERATION (IF EQUIPPED)
Using the clutch
The manual transmission has a starter interlock that prevents cranking
the engine unless the clutch pedal is fully depressed.
To start the vehicle:
1. Make sure the parking brake is fully set.
2. Press the clutch pedal to the floor, then put the gearshift lever in the
neutral position.
3. Start the engine, then press the brake pedal and release the parking
brake.
4. Move the gearshift lever to the desired gear, then slowly release the
clutch pedal while slowly pressing on the accelerator.
During each shift, the clutch pedal must be fully depressed to the floor.
Failure to fully depress the clutch pedal to the floor may cause increased
shift efforts and prematurely wear components in the transmission.
Do not drive with your foot resting on the clutch pedal or use the clutch
pedal to hold your vehicle at a standstill while waiting on a hill. These
actions will reduce the life of the clutch.
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24
R
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
104

4X4 HIGH- Used for extra traction such as in snow or icy roads or in
off-road situations. Not intended for use on dry pavement.
4X4 LOW- Uses extra gearing to provide maximum power to all four
wheels. Intended only for off-road applications such as deep sand, steep
grades or pulling heavy objects. 4X4 LOW will not engage while the
vehicle is moving; this is normal and should be no reason for concern.
Refer toShifting to/from 4X4 LOWfor proper operation.
Shifting between 2WD and 4X4 HIGH
•Move the 4WD control between 2WD and 4X4 HIGH at any forward
speed.
Note:Do not perform this operation if the rear wheels are slipping.
Shifting to/from 4X4 LOW
1. Bring the vehicle to a complete stop
2. Depress the brake
3. On vehicles equipped with an automatic transmission, place the
transmission in N (Neutral); on vehicles equipped with a manual
transmission, depress the clutch.
4. Move the 4WD control to the desired position.
•If shifting into 4WD LOW, wait for the 4X4 LOW light in the
instrument cluster to turnonindicating the shift is complete.
•If shifting out of 4WD LOW, wait for the 4X4 LOW light in the
instrument cluster turnoffindicating the shift is complete.
Driving off-road with truck and utility vehicles
How your vehicle differs from other vehicles
Truck and utility vehicles can differ from some other vehicles. Your
vehicle may be higher to allow it to travel over rough terrain without
getting hung up or damaging underbody components.
The differences that make your vehicle so versatile also make it handle
differently than an ordinary passenger car.
Maintain steering wheel control at all times, especially in rough terrain.
Since sudden changes in terrain can result in abrupt steering wheel
motion, make sure you grip the steering wheel from the outside. Do not
grip the spokes.
Drive cautiously to avoid vehicle damage from concealed objects such as
rocks and stumps.
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
107

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
12 — Not Used
13 20A Cartridge
fuse4X4 Motor
14 — Not Used
15 — Not Used
16 40A Cartridge
fuseBlower Motor
17 30A Cartridge
fuseRear Defroster
18 — Not Used
19 — Not Used
20 — Not Used
21 10A Mini fuse PCM Memory
22 15A Mini fuse Horn
23 20A Mini fuse Fuel Pump Motor
24 25A Mini fuse Headlamps
25 10A Mini fuse A/C Clutch Solenoid
26 — Not Used
27 — Not used
28 30A Mini fuse 4WABS Module
29 15A Mini fuse Foglamps
30 — Not Used
31 15A Mini fuse Daytime Running Lamps
32 — Not Used
33 — Not Used
34 – Not Used
35 — Not Used
36 — Not Used
37 — Not Used
38 10A Mini fuse Left Low Beam
39 — Not Used
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
129

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
40 — Not Used
41 15A Mini fuse Heated Oxygen Sensors
42 10A Mini fuse Right Low Beam
43 — Not Used
44 2A Speed control
45A — Wiper Hi/Low Relay
45B — Wiper Run/Park Relay
46A — Not Used
46B — Rear Wiper Relay
47A 20A CB Windows
47B — Not Used
48 — Window Safety Relay
49 — Starter Relay
50A — Not Used
50B — Fuel Pump Relay
51 — Not Used
52 — Not Used
53 — PCM Diode
54 — PCM Relay
55 — Blower Relay
56A — Horn relay
56B — A/C clutch solenoid
CHANGING A FLAT TIRE
If you get a flat tire while driving:
•do not brake heavily.
•gradually decrease the vehicle’s speed.
•hold the steering wheel firmly.
•slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may
compromise the integrity of your tires.
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
130

4.0L SOHC V6 ENGINE
1. Windshield washer fluid reservoir
2. Automatic transmission fluid dipstick (if equipped)
3. Engine oil filler cap
4. Engine oil dipstick
5. Brake fluid reservoir
6. Power distribution box
7. Clutch fluid reservoir
8. Battery
9. Power steering fluid reservoir
10. Air filter assembly
11. Engine coolant reservoir
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2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
160

REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake and clutch
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-30 Super
Premium Motor
OilAll 4.7L
(5.0 quarts)
Fuel tank N/A All 63.6 L
(16.8 gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft
MERCONAT F4-speed manual 2.6L
(5.6 pints)8
Motorcraft
MERCONVATF5R55E Automatic
(4x2)9.5L
(10.0 quarts)2
5R55E Automatic
(4x4)9.8L
(10.3 quarts)2
Transfer case Motorcraft
MERCONAT F4WD 1.2L
(1.3 quarts)3
Engine coolant4Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L SOHC V6
engine13.2L
(14.0 quarts)
Front axle
lubricantMotorcraft SAE
80W-90 Premium
Rear Axle
Lubricant4x4 vehicles 1.7L (1.8 quarts)
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
185

LUBRICANT SPECIFICATIONS
ItemFord Part Name
or equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates and
rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat tracksMulti-Purpose
GreaseD0AZ-19584-AA
or XL-5ESB-M1C93-B or
ESR-M1C159-A
Hydraulic clutch
fluid and brake
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A
and DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine oilMotorcraft SAE
5W-30 Super
Premium Motor
Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W30-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C205-A
with API
Certification
Mark
Automatic
transmission
(5R55E)
1
Motorcraft
MERCONVATFXT-5-QM MERCONV
4–speed manual
transmissionMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
187