check engine FORD F-650/750 2018 Manual PDF

Check Every Month
Air filter restriction gauge. 1
Engine oil level.
Fuel and water separator. Drain if necessary, or if indicated by the information display. 1
Function of all interior and exterior lights.
Holes and slots in the tail pipe to make sure they are functional and clear of debris. 1
Tires (including spare) for wear and proper pressure. Windshield washer fluid level.
1 Diesel engine only. Check Every Six Months
Battery connections. Clean if necessary.
Body and door drain holes for obstructions. Clean if necessary.
Cooling system fluid level and coolant concentration (freeze-point protection). Door weatherstrips for wear. Lubricate if necessary.
Hinges, latches and outside locks for proper operation. Lubricate if necessary. Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
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Tightening Lug Nuts
Tighten the lug nuts to the specified torque 1
at 500 mi
(800 km) after any wheel disturbance (such as tire rota-
tion, changing a flat tire or wheel removal).
Single rear wheels
Tighten the wheel lug nuts to the specified torque 1
at
100 mi (160 km)
, and again at 500 mi (800 km) of new
vehicle operation and after any wheel disturbance (such as tire rotation, changing a flat tire or wheel removal).
Dual rear wheels
1 See
Technical Specifications (page 253).
Multi-point Inspection
In order to keep your vehicle running right,
it is important to have the systems on your
vehicle checked regularly. This can help
identify potential issues and prevent major
problems. We recommend having the
following multi-point inspection performed
at every scheduled maintenance interval
to help make sure your vehicle keeps
running great. Multi-point Inspection
Horn operation
Accessory drive belt(s)
Radiator, cooler, heater and A/C hoses
Battery performance
Suspension component for leaks ordamage
Engine air filter
Steering and linkage
Exhaust system
Tires (including spare) for wear and properpressure2
Exterior lamps operation
Windshield for cracks, chips or pits
Fluid levels 1
; fill if necessary
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Multi-point Inspection
Washer spray and wiper operation
For oil and fluid leaks
Hazard warning system operation
Hood rest for lubrication
1 Brake, coolant recovery reservoir, automatic transmission, power steering and window
washer.
2 If your vehicle is equipped with a temporary mobility kit, check the tire sealant expiration
Use By date on the canister. Replace as needed.
Be sure to ask your dealership service
advisor or technician about the multi-point
vehicle inspection. It is a comprehensive
way to perform a thorough inspection of
your vehicle. Your checklist gives you
immediate feedback on the overall
condition of your vehicle.
NORMAL SCHEDULED
MAINTENANCE
Intelligent Oil-Life Monitor™
(Diesel Engine Only)
Your diesel engine is equipped with an
Intelligent Oil-Life Monitor that determines
when you should change the engine oil
based on how your vehicle is used. By using
several important factors in its
calculations, the monitor helps reduce the
cost of owning your vehicle and reduces
environmental waste at the same time. This means you do not have to remember
to change the oil on a mileage-based
schedule. Your vehicle lets you know when
an oil change is due by displaying a
message in the information display.
The following table provides examples of
vehicle use and its impact on oil change
intervals. It is a guideline only. Actual oil
change intervals depend on several factors
and generally decrease with severity of
use.
When to expect the OIL CHANGE REQUIRED Message
Vehicle Use and Example
Interval
Normal
7,500– 10,000 mi
(12,000– 16,000 km) Normal commuting with highway driving
No, or moderate, load or towing
Flat to moderately hilly roads
No extended idling
Severe
5,000– 7,500 mi
(8,000– 12,000 km)
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When to expect the OIL CHANGE REQUIRED Message
Vehicle Use and Example
Interval
Moderate to heavy load or towing
Mountainous or off-road conditions
Extended idling
Extended hot or cold operation Extreme
3,000–5,000 mi
(4,800–8,000 km) Maximum load or towing
Extreme hot or cold operation
Use of high sulfur diesel fuel
Note: Use the appropriate special operating
condition for maintenance information
when using high sulfur diesel fuels,
operating your vehicle off-road or in dusty
conditions (such as unpaved roads).
Normal Maintenance Intervals
Gasoline Engines 7,500 mi (12,000 km) or Six Months (Whichever Comes First)
Change the engine oil and filter.
Rotate the tires 1
, inspect tire wear and measure tread depth.
Inspect the wheels and related components for abnormal noise, wear, looseness or
drag.
Perform a multi-point inspection (recommended).
Inspect front oil hubs for leaks and check fluid level through hub cap sight glass.
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted.
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Diesel Engine
At Every Oil Change Interval as Indicated by the Information Display
1
Change the engine oil and filter. 2
Drain the fuel filter water trap.
Refill the diesel exhaust fluid tank.
Rotate the tires 3
, inspect the tires for wear and measure tread depth.
Perform a multi-point inspection (recommended).
Inspect the air filter restriction gauge. Replace the filter if necessary.
Inspect the automatic transmission fluid level. Consult an authorized dealer for
requirements.
Inspect the brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect the engine and secondary coolant concentration (freeze-point protection), level
and hoses.
Inspect the exhaust system and heat shields.
Inspect the steering linkage, ball joints, suspension, tie-rod ends, driveshaft and U-joints.
Lubricate components equipped with grease fittings.
Inspect front oil hubs for leaks and check fluid level through hub cap sight glass.
1 Do not exceed one year or 10,000 mi (16,000 km) between service intervals.
2 Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. See Oil Change
Indicator Reset
(page 194).
3 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted.
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Rear Axle Maintenance
A rear axle fluid change or level check is
not required unless a leak is suspected or
the assembly has been submerged in
water. During long periods of trailer towing
with outside temperatures above 70°F
(21°C), and at wide-open throttle for long
periods above 45 mph (72 km/h), change
the rear axle fluid every 24,000 mi
(38,000 km) or three months, whichever
comes first.
California Fuel Filter Replacement
If you register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
before the completion of your vehicle's
useful life. Ford Motor Company, however,
urges you to have all recommended
maintenance services performed at the
specified intervals and to record all vehicle
service.
Hot Climate Oil Change Intervals
The normal oil change interval is 3,000 mi
(5,000 km) for gasoline vehicles operating
in the Middle East, North Africa,
Sub-Saharan Africa or locations with
similar climates using American Petroleum
Institute (API) oils Certified for Gasoline
Engines and displaying the API Certification
Mark. If API Certified Oils are not available,
then it is acceptable to use API SM or SN
oils. If API oils are not available, then the
oil change interval is 1,750 mi (3,000 km). Engine Air Filter Replacement
The life of the engine air filter is dependent
on exposure to dusty and dirty conditions.
Vehicles operated in these conditions
require frequent inspection and
replacement of the engine air filter and
cabin air filter.
Diesel Particulate Filter
The filter may need to be removed for ash
cleaning at approximately
120,000 mi
(192,000 km) or greater (actual mileage
can vary greatly depending upon engine
and vehicle operating conditions) and
replaced with a new or re-manufactured
(ash cleaned) part. The filter may need to
be replaced at approximately 250,000 mi
(400,000 km) depending upon engine and
vehicle operating conditions. In both cases,
the engine control system sets a service
light (wrench icon) to inform you to bring
your vehicle to the dealer for service. If
there are any issues with the oxidation
catalyst or particulate filter system, a
service light (wrench or engine icon) sets
by the engine control system to inform you
to bring your vehicle into a dealer for
service.
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Antenna Positions
Maximum output power Watt (Peak
RMS)
Frequency Band
MHz
1
50
1-30
2, 3
50
50-54
2, 3
50
68-88
2, 3
50
142-176
2, 3
50
380-512
2, 3
10
806-870
Note: After the installation of radio
frequency transmitters, check for
disturbances from and to all electrical
equipment in your vehicle, both in the
standby and transmit modes.
Check all electrical equipment:
• With the ignition ON.
• With the engine running.
• During a road test at various speeds.
Check that electromagnetic fields
generated inside your vehicle cabin by the
transmitter installed do not exceed
applicable human exposure requirements.
END USER LICENSE
AGREEMENT
SYNC End User License Agreement
(EULA)
• You have acquired a device ("DEVICE")
that includes software licensed by Ford
Motor Company and its affiliates
("FORD MOTOR COMPANY") from an
affiliate of Microsoft Corporation
("MS") . Those installed software
products of MS origin, as well as
associated media, printed materials, and "online" or electronic
documentation ("MS SOFTWARE")
are protected by international
intellectual property laws and treaties.
The MS SOFTWARE is licensed, not
sold. All rights reserved.
• The MS SOFTWARE may interface with
and/or communicate with, or may be
later upgraded to interface with and/or
communicate with additional software
and/or systems provided by FORD
MOTOR COMPANY. The additional
software and systems of FORD
MOTOR COMPANY origin, as well as
associated media, printed materials,
and "online" or electronic
documentation ("FORD SOFTWARE")
are protected by international
intellectual property laws and treaties.
The FORD SOFTWARE is licensed, not
sold. All rights reserved.
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2
2-Speed Rear Axle.......................................120
Axle Shifting......................................................... 120
A
A/C See: Climate Control........................................... 72
About This Manual
...........................................7
Diesel Engine Information................................... 8
Minor Troubleshooting Guide............................ 9
Warnings.................................................................... 8
ABS See: Brakes............................................................. 121
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................. 122
Accessories.....................................................316
Accessories See: Replacement Parts
Recommendation............................................ 13
Adjusting the Headlamps
.........................210
Horizontal Aim Adjustment............................. 211
Vertical Aim Adjustment................................. 210
Adjusting the Steering Wheel...................46
Air Brakes.........................................................125 Air Chamber Stroke Indication...................... 125
Cam Brakes - Automatic Slack Adjusters........................................................... 125
Emergency Air Brake......................................... 126
Air Conditioning See: Climate Control........................................... 72
Air Filter See: Changing the Engine Air Filter - 6.7L
Diesel.................................................................. 213
See: Changing the Engine Air Filter - 6.8L...................................................................... 217
Air Induction System Inspection.............221 Chassis-mounted Charge Air Cooler..........222
Air Suspension
................................................141
Air Suspension Dump Button......................... 141
Connecting and Disconnecting a Trailer with Air Suspension and Air Suspension
Dump Button.................................................... 141
Suspension Conversions................................... 141
System Indicator Light....................................... 141
Appendices....................................................350 At a Glance
.........................................................17
Audible Warnings and Indicators.............63 Beltminder Warning............................................ 63
Door Ajar.................................................................. 63
Headlamps On Warning Chime...................... 63
Key in Ignition Warning Chime........................ 63
Parking Brake On Warning Chime.................. 63
Audio Control..................................................46 Media........................................................................\
. 47
Seek, Next or Previous........................................ 47
Audio Input Jack...........................................283
Audio System................................................276 General Information.......................................... 276
Audio Unit - Vehicles With: AM/FM/CD/ SYNC
..............................................................277
Audio Unit - Vehicles With: AM/ FM
...................................................................279
Automatic Transmission.............................114
Brake-Shift Interlock........................................... 117
If Your Vehicle Gets Stuck In Mud or Snow................................................................... 118
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........114
Understanding your SelectShift™ Automatic transmission............................... 115
Automatic Transmission Fluid Check............................................................203
Transmission Fluid Level................................ 204
Auxiliary Power Points.................................83 110 Volt AC Power Point..................................... 83
12 Volt DC Power Point....................................... 83
Locations................................................................. 83
Auxiliary Switches
........................................316
Axle Inspection.............................................226
Front Axle.............................................................. 226
B
Battery See: Changing the 12V Battery...................... 207
Bonnet Lock See: Opening and Closing the Hood...........186
Booster Seats
...................................................27
Types of Booster Seats....................................... 27
Brake Fluid Check........................................205
Brakes.................................................................121 General Information............................................ 121
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Brake System Inspection..........................223
Air Brakes.............................................................. 223
Driveline Parking Brake.................................... 225
Hydraulic Brakes................................................. 225
Breaking-In.....................................................148
Bulb Specification Chart............................212
C
California Proposition 65.............................13
Capacities and Specifications - 6.7L Diesel..............................................................261
Engine Oil Specifications............................... 268
Specifications..................................................... 263
Capacities and Specifications - 6.8L................................................................269
Alternative Engine Oil for Extremely Cold Climates............................................................ 274
Specifications..................................................... 270
Capacities and Specifications................255
Car Wash See: Cleaning the Exterior.............................. 229
Catalytic Converter
......................................103
On-Board Diagnostics (OBD-II)................... 104
Readiness for Inspection and Maintenance (I/M) Testing................................................... 104
Changing a Bulb
.............................................211
Brake Lamp, Rear Lamp, Rear Direction
Indicator, License Plate Lamp and
Reverse Lamp.................................................. 212
Front Clearance and Identification Lamp................................................................... 212
Headlamp Bulbs.................................................. 211
Changing a Fuse
............................................174
Fuses........................................................................\
174
Changing a Road Wheel............................251 Tire Change Procedure..................................... 251
Changing the 12V Battery.........................207 Battery Management System (If
Equipped)....................................................... 208
Changing the Coalescer Filter Element
.........................................................193
Changing the Engine Air Filter - 6.7L Diesel..............................................................213
Air Filter Replacement...................................... 214
Air Filter Restriction Gauge.............................. 213
Changing the Engine Air Filter - 6.8L..................................................................217 Changing the Engine-Mounted and
Diesel Fuel Conditioner Module Fuel
Filters..............................................................218
Diesel Fuel Conditioner Module Filter.........219
Engine-mounted Fuel Filter........................... 220
Changing the Engine Oil and Oil Filter................................................................192
Engine lubrication for severe service operation........................................................... 193
Changing the Wiper Blades....................209
Checking the Wiper Blades.....................209
Child Restraint and Seatbelt Maintenance.................................................38
Child Restraint Positioning.........................29
Child Safety
.......................................................19
General Information............................................. 19
Child Safety Locks.........................................30
Cleaning Products
.......................................229
Materials............................................................... 229
Cleaning the Engine.....................................231
Cleaning the Exterior
..................................229
Cleaning the Headlamps................................ 230
Exterior Chrome Parts..................................... 230
Exterior Plastic Parts........................................ 230
Stripes or Graphics........................................... 230
Underbody........................................................... 230
Under Hood......................................................... 230
Cleaning the Instrument Panel and Instrument Cluster Lens.........................232
Cleaning the Interior....................................232
Cleaning the Wheels..................................233
Cleaning the Windows and Wiper Blades
............................................................231
Climate Control...............................................72
Cold Weather Precautions........................150 Winter Operating Tips for Arctic Operation
-20°F (-29°C) and Below........................... 151
Coolant Check See: Engine Coolant Check - 6.7L Diesel....194
See: Engine Coolant Check - 6.8L...............198
Cruise Control
..................................................47
Principle of Operation....................................... 137
Cruise control See: Using Cruise Control................................. 137
Customer Assistance
..................................159
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D
Data Recording.................................................12
Service Data Recording....................................... 12
Daytime Running Lamps............................50
Diesel Particulate Filter..............................109
Oxidation Catalytic Converter and Diesel
Particulate Filter System............................. 110
Direction Indicators
........................................51
Doors and Locks.............................................42
Draining the Fuel Filter Water Trap - 6.7L Diesel............................................................206
Draining the Diesel Fuel Conditioner Module (DFCM)............................................................ 206
Driving Aids.....................................................139
Driving Hints
...................................................148
Driving Through Water................................152
Operation in Standing Water.......................... 152
DRL See: Daytime Running Lamps......................... 50
E
Economical Driving
......................................149
Electrical System Inspection....................221 Accessory Feed Connections......................... 221
Electromagnetic Compatibility
..............350
Electronic Locking Differential.................119 Activating the Locking Differential..............120
Driver-Controlled Locking Differential.........119
Servicing a Vehicle with a Locking
Differential....................................................... 120
Emission Law
.................................................102
Noise Emissions Warranty, Prohibited
Tampering Acts and Maintenance..........103
Tampering With a Noise Control System............................................................... 102
End User License Agreement..................352 SYNC End User License Agreement
(EULA).............................................................. 352
Engine Block Heater
.....................................90
Rapid Heat Supplemental Heating
System................................................................. 91
Using the Engine Block Heater......................... 91
Engine Coolant Check - 6.7L Diesel.............................................................194
Adding Coolant................................................... 194Checking Coolant Corrosion Inhibitor
Additive Strength .......................................... 197
Coolant Change.................................................. 198
Engine and Secondary Cooling System Refill Procedure.............................................. 196
Engine-driven Cooling Fan (Fan Clutch)............................................................... 198
Recycled Coolant................................................ 197
Severe Climates................................................... 197
Engine Coolant Check - 6.8L...................198 Adding Coolant................................................... 199
Coolant Change.................................................. 201
Engine Coolant Temperature Management.................................................. 202
Engine-driven Cooling Fan (Fan Clutch)............................................................... 201
Fail-Safe Cooling................................................ 201
Recycled Coolant.............................................. 200
Severe Climates.................................................. 201
Engine Emission Control
............................102
Engine Idle Shutdown..................................90
Engine Immobilizer See: Passive Anti-Theft System..................... 44
Engine Oil Check - 6.7L Diesel.................190 Adding Engine Oil............................................... 190
Engine lubrication for severe service operation ........................................................... 191
Engine Oil Check - 6.8L...............................191 Adding Engine Oil................................................ 191
Engine Oil Dipstick - 6.7L Diesel.............190
Engine Oil Dipstick - 6.8L
..........................190
Engine Specifications - 6.7L Diesel.......255 Drivebelt Routing............................................... 255
Engine Specifications - 6.8L
...................256
Drivebelt Routing................................................ 257
Entering, Exiting or Climbing on This Vehicle..............................................................15
Environment.....................................................16
Essential Towing Checks...........................145 Before Towing a Trailer..................................... 145
Hitches.................................................................... 145
Safety Chains....................................................... 145
Trailer Brakes........................................................ 145
Trailer Lamps........................................................ 145
When Towing a Trailer...................................... 145
Event Data Recording See: Data Recording............................................. 12
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