maintenance FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 1997 10.G Owner's Guide

196 Severe Duty Schedule
*
[BK79600( ALL)01/95]
120,000 MILES (200,000 Kilometers)
*
[BK79700( ALL)11/95]
q
Change engine oil and replace oil filter.
*
[BK79800( ALL)06/95]
q
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
*
[BK79900( ALL)08/95]
q
Replace air cleaner filter every 30,000 miles
(50,000 km) or 30 months. If operating in dusty
conditions consult your dealer and/or follow severe
duty maintenance schedule. (1)
*
[BK80100( ALL)04/95]
q
Replace spark plugs (Gasoline engines only).
*
[BK80300( ALL)04/93]
q
Replace crankcase emission air filter. If operating
in dusty conditions consult your dealer and/or
follow severe duty maintenance schedule.
*
[BK80400( ALL)07/95]
q
Replace PCV valve.
*
[BK80500( ALL)06/94]
q
Check thermactor hoses and clamps.
(Recommended, not required.)
*
[BK80600( ALL)08/95]
q
Inspect accessory drive belt(s).
*
[BK81000( ALL)09/95]
q
Inspect and lubricate automatic transmission
shift linkage.
*
[BK81100( ALL)06/95]
q
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK81150( ALL)09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK81200( ALL)08/95]
q
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
File:18ltbkm.ex
Update:Thu Dec 12 13:32:30 1996

Severe Duty Schedule 197
*
[BK81400( ALL)09/95]
q
Lubricate throttle kickdown or TV lever ball
studs.
*
[BK81600( ALL)05/93]
q
Inspect disc brake system and lubricate
caliper slide rails. (2)
*
[BK81800( ALL)08/95]
q
Change fuel filter (Recommended but not
required for California Certified Vehicles).
*
[BK81900( ALL)05/93]
q
Inspect and lubricate front wheel bearings. (2)
*
[BK82000( ALL)08/95]
q
Inspect parking brake system for damage and
operation.
*
[BK82502( FM)02/95]
q
Inspect parking brake fluid (F-Super Duty).
*
[BK82504( FM)02/95]
q
Check spring U-bolt torque (F-Super Duty).
*
[BK82506( ALL)08/95]
four pica chart:0060627-A
*
[BK82510( ALL)06/95]
(1) Extremely dusty conditions will require more frequent
replacement of your air filter. Check your air filter at
3,000 miles (5,000 km). If it is dirty replace it and then
keep replacing it at the same interval (every 3,000 miles
[5,000 km]). If it's not dirty, check it again at 6,000
miles (10,000 km) and again at 9,000 miles (15,000 km)
until you determine your unique maintenance interval.
Do not go beyond 30,000 miles (50,000 km) as described
in the chart. If in doubt, see your dealer.
*
[BK82520( ALL)05/93]
(2) If you operate your vehicle ªoff roadº in water that is
deeper than the hubs (1/2 wheel height) then these
items must be serviced daily.
*
[BK82530( ALL)05/93]
(3) City delivery vehicles and other unique applications that
require constant turning may need more frequent tire
rotation. You may need to develop your own tire
rotation interval based on your own observations of tire
wear. If in doubt, see your dealer.
File:18ltbkm.ex
Update:Thu Dec 12 13:32:30 1996

Owner Maintenance Checks 199
Owner Maintenance
Checks
*
[BK82700( ALL)09/95]
The following lists are vehicle checks and
inspections that should be performed by the
owner or qualified service technician at the
frequencies indicated to help ensure safe,
dependable operation of your vehicle.
*
[BK82800( ALL)01/95]
Any adverse conditions should be brought to the
attention of your dealer or qualified service
technician for service advice as soon as possible.
*
[BK82900( ALL)01/95]
These Owner Maintenance Checks are generally
not covered by warranties and you may be
charged for labor, parts and lubricants used.
*
[BK83000( ALL)01/95]
When You Stop for Fuel:
*
[BK83100( ALL)01/95]
q
Check the engine oil level.
*
[BK83200( ALL)01/95]
q
Check the windshield washer fluid level.
*
[BK83300( ALL)01/95]
q
Look for low or under-inflated tires.
*
[BK83400( ALL)01/95]
While Operating Your Vehicle:
*
[BK83500( ALL)01/95]
q
Note any changes in the sound of the exhaust
or any smell of exhaust fumes in the vehicle.
*
[BK83600( ALL)04/93]
q
Check for vibrations in the steering wheel.
Notice any increased steering effort or
looseness in the steering wheel, or change in
its straight ahead position.
*
[BK83700( ALL)04/93]
q
Notice if your vehicleconstantly turns
slightlyor ªpullsº to one side when traveling
on smooth, level road.
*
[BK83800( ALL)01/95]
q
When stopping, listen and check for strange
sounds,pulling to one side, increased brake
pedal travel or ªhard to pushº brake pedal.
File:18ltbkm.ex
Update:Thu Dec 12 13:32:30 1996

200 Owner Maintenance Checks
*
[BK83900( ALL)06/95]
q
If any slipping or changes in the operation of
your transmission occur, check the
transmission fluid level.
*
[BK84000( ALL)06/95]
q
Check automatic transmission P (Park)
function.
*
[BK84100( ALL)04/93]
q
Check parking brake.
[BK84300( M)04/93]
q
Verify proper ªBrakeº bulb check response
when starting vehicle.
*
[BK84400( ALL)01/95]
At least monthly:
*
[BK84600( ALL)06/95]
q
Check coolant level in the coolant recovery
reservoir.
*
[BK84700( ALL)01/95]
q
Check the operation of all exterior lamps,
including the brakelamps, turn signals and
hazard warning flashers.
*
[BK84800( ALL)04/93]
q
Check for fluid leaks by inspecting the
surface beneath your vehicle for oil, coolant,
or other fluid drips. Clean water from the air
conditioning system is normal.
*
[BK84900( ALL)01/95]
At least twice a year:
(i.e., every Spring and Fall)
*
[BK85000( ALL)06/95]
q
Check power steering fluid level.
*
[BK85050( ALL)06/95]
q
Check windshield washer spray and wiper
operation. Clean wiper blades with clean
cloth dampened with washer fluid.
*
[BK85200( ALL)01/95]
q
Check radiator, heater and air-conditioning
hoses for leaks or damage.
*
[BK85300( ALL)06/95]
q
Check for worn tires and loose wheel lug
nuts.
*
[BK85400( ALL)04/93]
q
Clean body and door drain holes.
*
[BK85500( ALL)04/93]
q
Flush complete underside of vehicle.
File:18ltbkm.ex
Update:Thu Dec 12 13:32:30 1996

Owner Maintenance Checks 201
*
[BK85600( ALL)04/93]
q
Inspect underbody components for damage.
*
[BK85900( ALL)04/93]
q
Check parking brake system.
*
[BK86000( ALL)01/95]
q
Check headlamp alignment.
*
[BK86200( ALL)06/95]
q
Inspect seatback latches for proper operation.
*
[BK86300( ALL)01/95]
q
Check air pressure in spare tire.
*
[BK86400( ALL)01/95]
At least once a year:
*
[BK86500( E M)04/93]
q
Lubricate door hinges and checks, and hood
hinges.
*
[BK86800( E M)04/93]
q
Lubricate door and hood locks and latches.
*
[BK87000( ALL)01/95]
q
Lubricate door rubber weatherstrips.
*
[BK87200( ALL)04/93]
q
Clean battery and terminals, check electrolyte
level on low maintenance (auxiliary and
replacement) batteries.
File:18ltbkm.ex
Update:Thu Dec 12 13:32:30 1996

202 Owner Maintenance Checks
Notes
File:18ltbkm.ex
Update:Thu Dec 12 13:32:30 1996

Index 203
Index
A
Accessory position on the ignition . . . 23±24
Additives, engine oil.......... 101
Air cleaner filter, specifications...... 147
Alcohol, in fuel............. 130
Antifreeze (see Engine coolant)...... 107
Anti-lock brake system (ABS)
description............... 45
see also Brake............. 45
Appeals (see Dispute settlement board) . . 159
Assistance (see Customer assistance) . 155±156
Autolamp system (see Headlamps)..... 22
Automatic transmission
driving an automatic overdrive . . . 50, 53
fluid, adding............. 118
fluid, checking............ 117
fluid, refill capacities......... 148
fluid, specification.......... 149
Axle
lubricant specifications........ 149
refill capacities............ 148
B
Backing up................ 53
Basic vehicle warranty........... 4
Battery................. 119
acid, treating emergencies...... 93,120
charging system warning light...... 14
disconnecting.............. 96
how to service............ 119
jumping a disabled battery....... 92
maintenance-free........... 119
File:ltixm.ex
Update:Fri Dec 13 11:25:54 1996

Index 211
Lamps (continued)
headlamps............... 21
high beams.............. 26
Lane change indicator (see Turn signal) . . . 25
Lights, warning and indicator
brake................. 11
charging system............ 14
check engine.............. 12
engine oil pressure........... 16
hazard warning light.......... 28
high beam............... 17
oil pressure.............. 16
overdrive off.............. 51
safety belt............... 12
service engine soon........... 12
turn signal indicator.......... 25
Load limits, trailer towing.......56±57
Lubricant specifications......... 149
Lug nuts................. 88
tightening sequence......... 88,90
M
Maintenance schedule and record
(see separate Maintenance Schedule
and Record booklet).......... 4
Maintenance (see Servicing)........ 99
Master cylinder, brakes......... 105
Methanol in fuel............ 130
Mileage, calculating fuel economy.... 133
Motorcraft parts............. 147
N
National Highway Traffic
Safety Administration......... 163
New vehicle break-in........... 8
File:ltixm.ex
Update:Fri Dec 13 11:25:54 1996

214 Index
Starting your vehicle (continued)
starting your vehicle if the battery
is disabled.............. 92
Steering, power.............. 49
Steering wheel
horn.................. 29
locking................. 23
tilting................. 30
Storing your vehicle........... 152
T
Tail lamps, bulb replacement....... 141
Tilt steering wheel............. 30
Tires.................. 121
changing................ 87
checking the pressure......... 121
inspection and maintenance...... 121
replacing............... 124
rotating............... 123
spare tire................ 87
storing your vehicle.......... 154
tire grades.............. 124
treadwear.............. 124
wear bands.............. 124
wheel and tire matching........ 128
Towing a trailer (see Trailer towing).... 56
Towing your vehicle............ 97
with a tow truck............ 97
Trailer towing............... 56
calculating maximum trailer weight . . 56, 62
tips.................. 70
Transmission
automatic operation........... 51
fluid, checking and adding (automatic) . 117
fluid, refill capacities......... 148
lubricant specifications......... 149
File:ltixm.ex
Update:Fri Dec 13 11:25:54 1996

216 Index
Wheels................. 128
inspection and maintenance...... 121
lug nuts................ 88
replacement............. 128
Windshield, washing............ 27
Windshield washer fluid and wipers.... 27
operation................ 27
specifications............. 149
variable interval wipers......... 27
Windshield wipers and washer....... 27
Wrecker towing.............. 97
File:ltixm.ex
Update:Fri Dec 13 11:25:54 1996