FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 2004 11.G Owners Manual

Introduction 3
Instrumentation 8
Warning and control lights 8
Gauges 11
Lights 14
Headlamps 14
Bulb replacement 15
Driver controls 16
Windshield wiper/washer control 16
Steering wheel adjustment 16
Speed control 17
Driving 20
Starting 20
Brakes 23
Transmission operation 27
Vehicle loading 31
Trailer towing 36
Roadside emergencies 39
Getting roadside assistance 39
Hazard flasher switch 40
Fuel pump shut-off switch 40
Fuses and relays 41
Changing tires 48
Jump starting 52
Wrecker towing 56
2004 Motorhome(mot)
Supplement
USA English(fus)
Table of contents
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Customer assistance 57
Reporting safety defects (U.S. only) 65
Cleaning 66
Maintenance and specifications 67
Engine compartment 68
Engine oil 69
Battery 71
Fuel information 79
Air filter(s) 95
Part numbers 109
Refill capacities 110
Lubricant specifications 112
Index 116
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2003 Ford Motor Company
2004 Motorhome(mot)
Supplement
USA English(fus)
Table of contents
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CALIFORNIA Proposition 65 Warning
WARNING:Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle, the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
•In the United States: www.ford.com
•In Canada: www.ford.ca
•In Australia: www.ford.com.au
•In Mexico: www.ford.com.mx
Additional owner information is given in separate publications.
This Owner’s Guide describes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on the Owner’s Guide when reselling the vehicle. It is
an integral part of the vehicle.
Fuel pump shut-off switchIn the event of an accident the
safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration (e.g.
collision when parking). To reset the switch, refer to theFuel pump
shut-off switchin theRoadside Emergencieschapter.
2004 Motorhome(mot)
Supplement
USA English(fus)
Introduction
Introduction
3

SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste, cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,600 km (1,000 miles) of
new vehicle operation. Vary your speed to allow parts to adjust
themselves to other parts.
Drive your new vehicle at least 800 km (500 miles) before towing a
trailer.
Do not add friction modifier compounds or special break-in oils during
the first few thousand kilometers (miles) of operation, since these
additives may prevent piston ring seating. SeeEngine oilin the
Maintenance and Specificationschapter for more information on oil
usage.
2004 Motorhome(mot)
Supplement
USA English(fus)
Introduction
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SPECIAL NOTICES
Emission warranty
The New Vehicle Limited Warranty includes Bumper-to-Bumper
Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L
Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible
for Emissions Defect and Emissions Performance Warranties. For a
detailed description of what is covered and what is not covered, refer to
theWarranty Guidethat is provided to you along with your Owner’s
Guide.
Notice to owners of Class A Motorhome Vehicles
The Ford Motorhome Chassis is not suitable for producing ambulances or
school buses. In addition, Ford urges manufacturers to follow the
recommendations of theFord Incomplete Vehicle Manual, Ford Truck
Body Builder’s Layout Bookand other pertinent supplements.
Notification of delayed warranty start date and accumulated
mileage
Verify that your recreational vehicle dealer has submitted a Notification
of Delayed Warranty Start Date and Accumulated Mileage (FCS 900) to
Ford Motor Company.
2004 Motorhome(mot)
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USA English(fus)
Introduction
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These are some of the symbols you may see on your vehicle.
Safety Alert
See Owner’s Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Lower
Anchor
Child Seat Tether
AnchorBrake System
Anti-Lock Brake SystemBrake Fluid -
Non-Petroleum Based
Traction ControlAdvanceTrac

Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
Power Windows
Front/RearPower Window Lockout
2004 Motorhome(mot)
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USA English(fus)
Introduction
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Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
2004 Motorhome(mot)
Supplement
USA English(fus)
Introduction
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WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
Service engine soon:TheService
engine soonindicator light
illuminates when the ignition is first
turned to the ON position to check
the bulb. Solid illumination after the engine is started indicates the On
Board Diagnostics System (OBD-II) has detected a malfunction. Refer to
On board diagnostics (OBD-II)in theMaintenance and Specifications
chapter. If the light is blinking, engine misfire is occurring which could
damage your catalytic converter. Drive in a moderate fashion (avoid
heavy acceleration and deceleration) and have your vehicle serviced
immediately.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
F
E
CH H
L
18
8
PRN 21LOW
FUEL
BRAKE!
BRAKE!+ -+ -000000000
0
50
60
70
20
10
0 3040
80
90
100
20406080
100
120
140
180
MPH km/h
1
02
RPMx1000
3
4
5
6
SERVICE
ENGINE
SOONABSFUEL
RESETDOOR
AJARBRAKE
SERVICE
ENGINE
SOON
2004 Motorhome(mot)
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Instrumentation
Instrumentation
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Brake system warning light:To
confirm the brake system warning light is functional, it will momentarily
illuminate when the ignition is turned to the ON position when the
engine is not running, or in a position between ON and START, or by
applying the parking brake when the ignition is turned to the ON
position. If the brake system warning light does not illuminate at this
time, seek service immediately from your dealership. Illumination after
releasing the parking brake indicates low brake fluid level and the brake
system should be inspected immediately by your servicing dealership.
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked by your dealer immediately.
Brake reserve system warning
(if equipped):Illuminates to
indicate normal Hydromax booster
reserve system activation when the
engine is OFF and the service brake
pedal is applied.
This light may also illuminate momentarily if the engine is running and
the driver turns the steering wheel fully in one direction while braking.
If the light remains on while the engine is running, this indicates
inadequate hydraulic booster pressure or reserve pump system failure.
Stop the vehicle safely as soon as possible and seek service immediately.
Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
BRAKE
ABS
2004 Motorhome(mot)
Supplement
USA English(fus)
Instrumentation
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Safety belt:Reminds you to fasten
your safety belt. A chime will also
sound to remind you to fasten your
safety belt.
Charging system:Illuminates when
the battery is not charging properly.
Oil pressure/Engine coolant:
Illuminates when any of the
following conditions has occurred:
•The engine coolant temperature
is high.
•The engine oil pressure is low.
Check the engine oil and coolant level refer toAdding engine oil and
Adding coolantin theMaintenance and Specificationschapter.
Low fuel:Illuminates when the fuel
level in the fuel tank is at or near
empty (refer toFuel gaugein this
chapter).
Fuel reset:Illuminates when the
fuel pump shut-off switch has been
triggered. For more information
refer toFuel pump shut-off switch
in theRoadside Emergencies
chapter.
Door ajar:Illuminates when the
ignition is in the ON position and
any door is open.
Turn signal:Illuminates when the
left or right turn signal or the
hazard lights are turned on. If the
indicators stay on or flash faster, check for a burned out bulb.
LOW
FUEL
FUEL
RESET
DOOR
AJAR
2004 Motorhome(mot)
Supplement
USA English(fus)
Instrumentation
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