fuel FORD F350 2000 Service Manual

Cleaning the exterior lamps
Wash with the same detergent as the exterior of your vehicle. If
necessary, use a tar remover such as Ford Extra Strength Tar and Road
Oil Remover (B7A-19520–AA).
To avoid scratching the lamps, do not use a dry paper towel, chemical
solvents or abrasive cleaners.
Cleaning the wiper blades, windshield and rear window
If the wiper blades do not wipe properly, clean the wiper blade rubber
element with undiluted windshield washer solution or a mild detergent.
To avoid damaging the blades, do not use fuel, kerosene, paint thinner or
other solvents.
If the wiper still does not wipe properly, this could be caused by
substances on the windshield or rear window such as tree sap and some
hot wax treatments used by commercial car washes. Clean the outside of
the windshield or rear window with a non-abrasive cleaner such as Ford
Ultra-Clear Spray Glass Cleaner, (E4AZ-19C507–AA), available from your
Ford Dealer.Do notuse abrasive cleansers on glass as they may cause
scratches. The windshield or rear window is clean if beads do not form
when you rinse it with water. The windshield, rear window and wiper
blades should be cleaned on a regular basis, and blades or rubber
elements replaced when worn.
Cleaning the instrument panel
Clean with a damp cloth, then dry with a dry cloth.
Avoid cleaner or polish that increases the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the driver
from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
Cleaning the instrument cluster lens
Clean with a damp cloth, then dry with a dry cloth.
Do not use household or glass cleaners as these may damage the lens.
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MOTORCRAFT PART NUMBERS
Component* 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Battery (Standard) BXT-65-650 BXT-65-650
Battery (Optional) BXT-65-750 BXT-65-750
Spark plugs-platinum** AWSF-22E AWSF-22E
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Front axle Motorcraft SAE
75W-90
Premium 4x4
Front Axle
LubricantF-250/350 Dana
50 axle1.8L (3.8 pints)
F-350/450/550
Dana 60 axle2.7L (5.8 pints)
Rear axle
1,2Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantF-250 /350
(10.50 inch
axle)3.3L (6.9 pints)
Motorcraft SAE
80W-90
Premium Rear
Axle LubricantF-550 Dana 135 11.6L
(24.5 pints)
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Capacities and specifications
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FluidFord Part
NameApplication Capacity
Engine coolant
3Premium Engine
Coolant5.4L V8 engine
without A/C16.9L
(17.9 quarts)
5.4L V8 engine
with A/C18.4L
(19.4 quarts)
6.8L V10 engine 29.0L
(30.6 quarts)
Engine oil
(includes filter
change)-Gas
enginesMotorcraft SAE
5W-30 Super
Premium Motor
OilAll 5.7L
(6.0 quarts)
Engine oil
(includes filter
change)-Diesel
engineRefer to your 7.3L Diesel Supplement
Fuel tank N/A Mid-ship tank
(optional aft
axle on narrow
frame Chassis
Cab)71.9L
(19.0 gallons)
Right side
saddle mounted
tank (optional
on narrow frame
Chassis Cab)87.1L
(23.0 gallons)
Short box (wide
frame Regular
Cab)109.8L
(29.0 gallons)
Long box wide
frame (Regular
Cab, Super Cab
or Crew Cab)143.9L
(38.0 gallons)
Aft axle (narrow
frame Chassis
Cab)151.4L
(40.0 gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Capacities and specifications
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ItemFord part name
or equivalentFord part
numberFord
specification
Engine oilMotorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
and API
Certification
Mark
Hinges,
latches, striker
plates, fuel
filler door
hinge and seat
tracksMulti-Purpose
GreaseDOAZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Transmission/
steering/
parking brake
linkages and
pivots, brake
and clutch
pedal shaft (if
equipped)Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power
steering fluid
and transfer
case fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Manual
transmission
(5-speed)Synthetic
MERCONAT F
2E6AZ-19582-B MERCON
Manual
transmission
(6-speed)Motorcraft
MERCONAT F
2XT-2-QDX MERCON
Automatic
transmissionMotorcraft
MERCONAT F
2XT-2-QDX
MERCON
Windshield
washer fluidUltra-clear
Windshield Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Traction-Lok axles. Ford design rear axles contain a synthetic
lubricant that does not require changing unless the axle has been
Capacities and specifications
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submerged in water. Dana rear axles also contain a synthetic lubricant
butdorequire a change. Refer to your “Service Guide” for change
intervals on Dana rear axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your Scheduled Maintenance Guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 330 415
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.0:1 9.0:1
Capacities and specifications
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You may also contact the North American Customer Assistance Center at
1-800-392-3673 (Ford), TDD for the hearing impaired: 1-800-232-5952 or
by writing to the Center at the following address:
Ford Motor Company
Customer Assistance Center
16800 Executive Plaza Drive
P.O. Box 6248
Dearborn, Michigan 48121
UTILIZING THE MEDIATION/ARBITRATION PROGRAM
(CANADA ONLY)
In those cases where you continue to feel that the efforts by Ford and
the dealer to resolve a factory-related vehicle service concern have been
unsatisfactory, Ford of Canada participates in an impartial third party
mediation/arbitration program administered by the Canadian Motor
Vehicle Arbitration Plan (CAMVAP).
The CAMVAP program is a straight-forward and relatively speedy
alternative to resolve a disagreement when all other efforts to produce a
settlement have failed. This procedure is without cost to you and is
designed to eliminate the need for lengthy and expensive legal
proceedings.
In the CAMVAP program, impartial third-party arbitrators conduct
hearings at mutually convenient times and places in an informal
environment. These impartial arbitrators review the positions of the
parties, make decisions and, when appropriate, render awards to resolve
disputes. CAMVAP decisions are fast, fair, and final; the arbitrator’s
award is binding both to you and Ford of Canada.
CAMVAP services are available in all territories and provinces, except
Quebec. For more information, without charge or obligation, call your
CAMVAP Provincial Administrator directly at 1-800-207-0685.
GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA
Before exporting your vehicle to a foreign country, contact the
appropriate foreign embassy or consulate. These officials can inform you
of local vehicle registration regulations and where to find unleaded fuel.
If you cannot find unleaded fuel or can only get fuel with an anti-knock
index lower than is recommended for your vehicle, contact a district or
owner relations/customer assistance office.
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The use of leaded fuel in your vehicle without proper conversion may
damage the effectiveness of your emission control system and may cause
engine knocking or serious engine damage. Ford Motor Company/Ford of
Canada is not responsible for any damage caused by use of improper
fuel.
In the United States, using leaded fuel may also result in difficulty
importing your vehicle back into the U.S.
If your vehicle must be serviced while you are traveling or living in
Central or South America, the Caribbean, or the Middle East, contact the
nearest Ford dealership. If the dealership cannot help you, write or call:
FORD MOTOR COMPANY
WORLDWIDE DIRECT MARKET OPERATIONS
1555 Fairlane Drive
Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A.
Telephone: (313) 594-4857
FAX: (313) 390-0804
If you are in another foreign country, contact the nearest Ford
dealership. If the dealership employees cannot help you, they can direct
you to the nearest Ford affiliate office.
If you buy your vehicle in North America and then relocate outside of
the U.S. or Canada, register your vehicle identification number (VIN) and
new address with Ford Motor Company Worldwide Direct Market
Operations.
FORD CAR CARE PRODUCTS FOR YOUR VEHICLE
Ford has many quality products available from your dealer to clean your
vehicle and protect its finishes. These quality products have been
specifically engineered to fulfill your automotive needs; they are custom
designed to complement the style and appearance of your vehicle. Each
product is made from high quality materials and that meet or exceed
Ford’s rigid specifications. For best results, use the following or products
of equivalent quality:
Ford Custom Clearcoat Polish*
Ford Custom Silicone Gloss Polish
Ford Custom Vinyl Protectant* (not available in Canada)
Motorcraft Vinyl Conditioner (Canada only)
Customer assistance
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calibration .................................24
set zone adjustment .................23
Console ........................................66
Controls
power seat .................................73
Coolant
checking and adding ..............182
refill capacities .................185,222
specifications ...................225,227
Cruise control
(see Speed control) ....................56
Customer Assistance ................145
Ford accessories for your
vehicle .....................................241
Ford Extended
Service Plan ............................234
Getting assistance outside
the U.S. and Canada ..............240
Getting roadside assistance ...145
Getting the
service you need ....................234
Ordering additional
owner’s literature ...................245
The Dispute
Settlement Board ...................237
Utilizing the Mediation/
Arbitration Program ...............240
Daytime running lamps
(see Lamps) ................................25
Dipstick
automatic
transmission fluid ...................189
engine oil .................................176
Doors
door ajar warning .....................15
lubricant specifications ..........225
Driveline universal joint
and slip yoke .............................194
Driving under special
conditions ...........................130,131
mud ..........................................130
sand .........................................130snow and ice ...........................131
through water ..................130,134
Emergencies, roadside
jump-starting ..........................166
Emission control system ..........210
Engine .................................227,228
check engine/
service engine soon light ....10,11
cleaning ...................................219
coolant .....................................182
diesel ...........................................3
fail-safe coolant ......................186
idle speed control ...................194
lubrication
specifications ...................225,227
refill capacities ........................222
service points ..........................175
starting after a collision .........146
Engine block heater .................107
Engine oil ..................................176
checking and adding ..............176
dipstick ....................................176
filter, specifications .........178,222
recommendations ...................178
refill capacities ........................222
specifications ...................225,227
Exhaust fumes ..........................107
Fail safe cooling ........................186
Fluid capacities .........................222
Four-Wheel Drive vehicles ..14,123
control trac ...............................26
description ..............................127
driving off road .......................129
electronic shift ............26,123,127
indicator light ....................15,124
lever operated shift ................125
manual locking hubs ..............124
preparing to drive your
vehicle .....................................113
Fuel ............................................202
calculating fuel economy .......207
cap ...........................................206
Index
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capacity ...................................222
choosing the right fuel ...........204
comparisons with EPA fuel
economy estimates .................210
detergent in fuel .....................205
filling your
vehicle with fuel .......202,206,207
filter, specifications .........206,222
fuel pump shut-off switch .....146
gauge .........................................17
improving fuel economy ........207
low fuel warning light ..............10
octane rating .............204,227,228
quality ......................................205
running out of fuel .................205
safety information relating to
automotive fuels .....................202
Fuses ...................................147,148
Gas cap (see Fuel cap) ............206
Gas mileage
(see Fuel economy) .................207
Gauges .........................................16
battery voltage gauge ...............19
engine coolant
temperature gauge ...................17
engine oil pressure gauge ........19
fuel gauge ..................................17
odometer ...................................18
speedometer .............................17
tachometer ................................19
trip odometer ............................18
GAWR
(Gross Axle Weight Rating) .....132
calculating ...............................134
definition .................................132
driving with a heavy load ......132
location ....................................132
GVWR (Gross
Vehicle Weight Rating) .............132
calculating ........................132,134
definition .................................132
driving with a heavy load ......132location ....................................132
Hazard flashers .........................146
Headlamps ...................................25
aiming ......................................217
daytime running lights .............25
flash to pass ..............................26
high beam ............................14,25
replacing bulbs ................212,213
turning on and off ....................25
warning chime ..........................16
Heating ........................................27
heater only system ...................27
heating and
air conditioning system ............29
Hood ..........................................174
Ignition ................................227,228
positions of the ignition ...........55
removing the key ....................122
Infant seats (see Safety seats) ..98
Inspection/
maintenance (I/M) testing .......211
Instrument panel
cleaning ...................................220
cluster .................................10,220
lighting up
panel and interior .....................26
location of components ............10
Jump-starting your vehicle ......166
Keys
key in ignition chime ...............16
positions of the ignition ...........55
removing from the ignition ....122
Lamps
autolamp system .....................212
bulb replacement
specifications chart ................216
cargo lamps ...............................26
daytime running light ...............25
headlamps .................................25
headlamps, flash to pass ..........26
instrument panel, dimming .....26
Index
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replacing
bulbs ............212,213,214,215,216
Lane change indicator
(see Turn signal) ........................56
Lights, warning and indicator ....10
air bag ........................................13
anti-lock brakes (ABS) .....14,110
brake ..........................................13
charging system ........................14
check coolant ............................15
cruise indicator .........................15
door ajar ....................................15
engine oil pressure ...................15
high beam .................................14
low fuel ......................................10
safety belt .................................13
service engine soon .............10,11
turn signal indicator .................14
Load limits .................................132
GAWR ......................................132
GVWR ......................................132
trailer towing ..........................132
Loading instructions .................134
Locks
childproof ..................................64
Lubricant specifications ....225,227
Lumbar support, seats ...............75
Manual transmission .................117
fluid capacities ........................222
lubricant specifications ..........227
reverse .....................................121
Message center ...........................20
english/metric button ...............20
menu button .............................20
Mirrors .........................................66
fold away ...................................65
heated ........................................65
side view mirrors (power) .......64
Motorcraft parts .................206,222
Octane rating ............................204
Odometer .....................................18
Oil (see Engine oil) ..................176Overdrive .....................................61
Panic alarm feature, remote
entry system ................................68
Parking brake ............................111
Parts (see Motorcraft parts) ....222
Power distribution box
(see Fuses) ...............................152
Power door locks ........................63
Power steering ..........................112
fluid, checking and adding ....188
fluid, refill capacity ................222
fluid, specifications ..........225,227
Preparing to
drive your vehicle .....................113
Radio ............................................32
Relays ........................................147
Remote entry system ............67,68
illuminated entry ......................69
locking/unlocking doors ...........67
panic alarm ...............................68
replacement/additional
transmitters ..........................70,71
replacing the batteries .............68
Safety belts (see Safety
restraints) ...........16,75,77,78,79,81
Safety defects, reporting ..........246
Safety restraints ......75,77,78,79,81
belt minder ...............................84
cleaning the safety belts ...87,221
extension assembly ..................83
for adults .........................77,78,79
for children ..........................96,97
lap belt ......................................82
warning light
and chime ...................13,16,83,84
Safety seats for children ............98
Seat belts
(see Safety restraints) ...............75
Seats ............................................72
child safety seats ......................98
cleaning ...................................221
Servicing your vehicle ..............172
Index
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