fuel FORD F650 2002 10.G Service Manual

Check every oil
changeOil change
intervals are as
follows: Powerstroke -
10 000 ; Caterpillar -
15 000 ; Cummins - 15
000 (refer to the
Caterpillar and
Cummins service
manuals for further
instructions and
information)Fuel system
Drain the accumulated water or sediment from
the fuel tank(s)
Steering system
Lubricate the steering shaft(s), U-joints and
splines when equipped with grease fittings
Lubricate the front axle spindle pins
Lubricate the steering linkage when equipped
with grease fittings
Grease the power steering gear output shaft
* Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of cooling system fluid and water. Use only
permanent type coolant that meets Ford specifications ESE-M97B18-C.
See the engine manufacturer's operating guide for supplimental
corrosion inhibitor specifications.
In addition to the items to be performed daily or at each oil change, the
following need to be completed as specified:
8 000KM / 5 000 MILES
²Initial change Ð change the lubricant in the manual shift transmission
± 5 speed and 6 speed Eaton manual transmission. (Not required
when equipped with optional synthetic lubricant.)
32 000 KM / 20 000 MILES
²Replace the fuel filter.*
50 000 KM / 30 000 MILES
²Replace the engine spin-on coolant filter.*
²Repack and adjust the front wheel bearings Ð grease-filled hubs.
65 000 KM / 40 000 MILES
²Replace the fuel filter.*
General Maintenance Information
239

80 000 KM / 50 000 MILES
²Disassemble the single check valve (SC-2) and the automatic drain
valve (DB±2) Ð clean and inspect the valve for wear and
deterioration.
100 000 KM / 60 000 MILES
²Replace the engine spin-on coolant filter.*
²Oil filled front hubsÐ drain oil, adjust bearings and refill the front
hubs with oil. (Not required when equipped with optional synthetic
lubricant.)
²Drain the oil, adjust the bearing and refill with axle lubricant Ð oil
filled hubs.
²Replace the fuel filter.*
²Change the manual transmission oil Ð Eaton 5 and 6 speeds only.
(Not required when equipped with optional synthetic lubricant.)
110 000 KM / 70 000 MILES
²Replace the engine spin-on coolant filter.*
²Replace the engine coolant.* See the engine manufacturer's operating
guide for supplemental corrosion inhibitor specifications.
130 000 KM / 80 000 MILES
²Replace the fuel filter.*
150 000 KM / 90 000 MILES
²Replace the engine spin-on coolant filter*.
²Repack and adjust the front wheel bearings Ð grease-filled hubs.
²Change the lubricant in the manual shift transmission ± 7 speed
Spicer. (Not required when equipped with optional synthetic
lubricant.)
²Change the power steering fluid and filter.
General Maintenance Information
240

160 000 KM / 100 000 MILES
²Disassemble the single check valve (SC-3) and the automatic drain
valve (DB±2) Ð clean and inspect the valves for wear and
deterioration.
²Lube the clutch release and the cross shaft lever.
²Replace the fuel filter.*
²Change the rear axle lubricant. (Not required when equipped with
optional synthetic lubricant.)
400 000 KM / 250 000 MILES
²Change the rear axle lubricant when equipped with optional synthetic
lubricant.
500 000 KM / 300 000 MILES
²Disassemble the air dryer, replace the desiccant and check the
mounting of the dryer to the vehicle (if equipped).
Please continue with these scheduled maintenance intervals for your
vehicle.
* Shown intervals are for Powerstroke engine only. Refer to Caterpillar
and Cummins Owner Manuals for intervals for their respective engines.
800 000 KM / 500 000 MILES
²Change the lubricant in the manual shift transmission (all
applications) when equipped with optional synthetic lubricant.
General Maintenance Information
241

Maintenance Operation Frequency - Observation
Check the transmission and
engine mountings (*b)Hard shifting or excessive vibration
Check and adjust transmission
controls (*b)High effort to shift or noisy
transmission
Check fuel pump pressure Insufficient full-throttle power or
backfiring
Clean radiator cap seal. Clean
and inspect the cap surface on
the radiatorWhen the cap does not hold pressure
Check the battery terminals for
corrosionWhenever electrical power supply has
diminished
Tighten the wheel mounting
nuts to the specified torque.
Refer toServicing your
wheels and tiresRequired initially at 804 and 1 609 km
(500 and 1 000 miles). Perform again
at 804 and 1 609 km (500 and 1 000
mile) intervals after each tire
removal/replacement.
*a During maintenance and repair, protect the fuel tube and the hose
assemblies, the power steering lines, and the brake lines from the
external heat, the acids and the abrasion that could damage the lines.
*b Check for (free) linkage action and ensure that (return) spring
force is adequate to maintain pedal free play.
*c Adjust, repair or replace as required with the same or equivalent
parts.
General Maintenance Information
244

Ordering additional owner's
literature .................................171
The Dispute Settlement
Board .......................................167
D
Daytime running lamps
(see Lamps) ................................61
Driving under special
conditions
through water .........................148
E
Emergencies, roadside
jump-starting ..........................164
Emission control system ..........231
Engine
check engine/service engine
soon light ....................................9
cleaning ...................................176
coolant .....................................189
Engine block heater .................110
Engine fan .................................195
Engine oil ..................................183
checking and adding ..............183
oil pressure gauge ....................17
recommendations ...................184
Exhaust fumes ..........................112
F
Foglamps .....................................62
Fuel ............................................196
calculating fuel
economy ..........................202, 204
choosing the right fuel ...........197
filling your vehicle with fuel ..196filter, specifications ........198±200
gauge .........................................18
improving fuel
economy ..........................202, 204
safety information relating to
automotive fuels .....................196
Fuses ..................................151±152
G
Gas mileage
(see Fuel economy) .........202, 204
Gauges .........................................16
battery voltage gauge ...............18
engine coolant temperature
gauge .........................................16
engine oil pressure gauge ........17
fuel gauge ..................................18
odometer ...................................19
speedometer .............................18
tachometer ................................19
trip odometer ............................19
H
Hazard flashers .........................150
Headlamps ...................................61
aiming ........................................62
daytime running lights .............61
flash to pass ..............................61
high beam ...........................15, 61
turning on and off ....................61
warning chime ..........................15
Heating
heater only system ...................56
heating and air conditioning
system .......................................57
Index
250