relay FORD F650 2004 11.G Owners Manual

Locks and security 62
Keys 62
Locks 62
Seating and safety restraints 63
Seating 63
Safety restraints 68
Child restraints 78
Driving 86
Starting 86
Brakes 91
Air suspension 112
Transmission operation 115
Vehicle loading 131
Roadside emergencies 136
Hazard flasher switch 137
Fuses and relays 137
Jump starting 143
Wrecker towing 146
Customer assistance 150
Getting assistance outside the U.S. and Canada 151
Ordering additional owner’s literature 152
Reporting safety defects (U.S. only) 153
Cleaning 154
Cleaning your vehicle 154
Repairing paint chips 155
Underbody preservation 157
2004 F650/750(f67)
Supplement
USA English(fus)
Table of contents
2

Fuse block - battery junction box
Fuse/Relay
LocationFuse Amp
RatingFuse Description
F1 15A* Main light switch
F2 30A* Power seat (driver)
F3 30A* Power seat (passenger)
F4 15A* Washer pump relay, Washer pump motor
F5 15A* Exhaust brake (Caterpillar and Cummins
engine)
F6 15A* Air intake heater (Caterpillar engine)
F7 15A* Stoplamp switches
F8 25A* Fuel heater relay (Caterpillar engine)
20A* Fuel heater relay (6.0L Power Stroke engine)
F9—Not used
F10 15A* Heated drain valve
2004 F650/750(f67)
Supplement
USA English(fus)
Roadside emergencies
138

Fuse/Relay
LocationFuse Amp
RatingFuse Description
F11—Not used
F12—Not used
F13 10A* Parking brake
F14—Not used
F15 7.5A* Body builder - trailer adapter stoplamps
F16 5A* WABCO hydraulic ABS
F17—Not used
F18 10A* Fuel transfer pump
F19—Not used
F20 10A* Engine ECM power relay (6.0L Power Stroke
engine)
F21 10A* Control for Hydro-max motor
F22 10A* V8 engine IDM2 logic power
F23—Not used
F24—Not used
F101 30A** Air ABS relay, Hydraulic modulator relay
F102 20A** Ignition switch to customer access
F103 50A** Ignition switch, Central Junction Box (CJB)
fuses 8, 9, 10, 11, 19, 20, 23, 24, 25, 29, 30,
31
F104 20A** Power point
F105 20A** Door lock switches
F106 30A** Main light switch, Multifunction switch, CJB
fuses 16, 26 and 28, Headlamps, DRL relays
F107 50A** CJB fuses 1, 2, 3, 4, 12, 13, 14, 15
F108 40A** Fuel heater relay (Cummins engine)
F109 40A** Power window relay
F110—Not used
F111 30A** Park lamps relay, Park lamps
F112 40A** Blower motor relay, Blower motor
F113 30A** Heated seats
F114 25A** Hydraulic ABS ECU power
2004 F650/750(f67)
Supplement
USA English(fus)
Roadside emergencies
139

Fuse/Relay
LocationFuse Amp
RatingFuse Description
F115 40A** Ignition switch, CJB fuse 21
F116 30A** Turn relays and back-up lamp relay
F117 20A** Stoplamp relay (Caterpillar and Cummins
engine)
F118 60A** Trailer tow left, right and ABS fuse block
(Hydraulic brake vehicles)
F119/F120 60A** Trailer tow fuse block, Stop/Tail/Marker
lamps
F121/F122 60A** Trailer tow fuse block (Air brake vehicles),
Left, right and ABS, Hydraulic HydroMax
pump motor fuse relay
R1–201—Washer pump relay
R2–202—Wiper speed relay
R3–203—Wiper run-park relay
R4–204—Crank inhibit relay (6.0L Power Stroke
engine)/Exhaust brake relay (Caterpillar and
Cummins engine)
R5–207—Drain valve heater relay
R6–205—RH stop/turn relay
R7–206—LH stop/turn relay
R8–208—Back-up lamps relay
R9–209—ECM ISO relay (6.0L Power Stroke engine)
or Stoplamp relay (Caterpillar and Cummins
engine)
FIR1–301—Fuel heater, Fuel heater-fuel transfer pump
FIR2–302—Park lamp relay
FIR3–303—Blower motor relay
FIR4–304—Air ABS relay, Hydraulic modulator relay
* Mini fuse **Maxi fuse
2004 F650/750(f67)
Supplement
USA English(fus)
Roadside emergencies
140

Fuse block - central junction box
Fuse/Relay
LocationFuse Amp
RatingFuse Description
1 20A Horn relay
2 15A Hazard flasher
3 20A Cigar lighter
4 10A Diagnostics
5 15A Blend door actuator, Back-up lamps, DRL
signal, Heated seats
6 10A Horn switch
7—Not used
8 5A Radio, GEM ACC
9 5A Headlamp switch LED, Window switch LED
and relay
10 15A Heated and lighted mirrors
2004 F650/750(f67)
Supplement
USA English(fus)
Roadside emergencies
141

Fuse/Relay
LocationFuse Amp
RatingFuse Description
11 30A Wiper motor, Washer pump relay
12 10A Stop lamp switch (Hydraulic brake vehicles)
13 20A Cluster, Radio
14 10A Interior lamp relay
15 10A Interior lamp relay
16 15A Headlamp high beam, High beam indicator
17—Not used
18 5A Headlamp switch interior lighting
19 15A Engine control (all engines), Accelerator
pedal (6.0L Power Stroke engine)
20 15A Starting system
21 10A DRL resistor
22 15A Speed control feed (6.0L Power Stroke
engine), Air solenoid, Fuel transfer pump
23 10A Hazard flasher (Run)
24 15A ABS, Air dryer, Vacuum pump, Fuel heater
relay
25 10A Function selector switch
26 10A RH headlamp low beam
27—Not used
28 10A LH headlamp low beam
29 10A Cluster warning lamps, Gauges GEM,
Hydraulic brake ABS
30—Not used
31 15A Allison transmission or ABS event
Relay 1 1/2 ISO Interior lamp relay
Relay 2 1/2 ISO Not used
Relay 3 Full ISO Horn relay
Relay 4 Full ISO One-touch window down relay
Relay 5 Full ISO Not used
2004 F650/750(f67)
Supplement
USA English(fus)
Roadside emergencies
142

ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 15 30 45 60 75 90 105 120 135 150
Kilometers (000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check level••••••••••
Park brake relay lever / linkage - lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•
Power steering filter - replacement Five years or 800,000 km (500,000 miles)
Steering gear Ross TAS - output shaft - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
234

ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 165 180 195 210 225 240 255 270 285 300
Kilometers (000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay level / linkage - lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change level••
Power steering filter - replacement Five years or 800,000 km (500,000 miles)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
237

ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 10 20 30 40 50 60 70 80 90 100
Kilometers (000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid••
Power steering filter - replacement Five years or 80,000 km (50,000 miles)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
240

ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 110 120 130 140 150 160 170 180 190 200
Kilometers (000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•••
Wheel bearing - grease type - repack•••
Tie rode ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•••
Power steering filter - replacement Five years or 80,000 km (50,000 miles)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
243