light FORD F650 2010 12.G Manual PDF

Aluminum rear disc wheel with flange nuts (hub-piloted)
1. Flange nut
2. Wheel(s)
3. Brake drum
4. Wheel stud (22 mm)
5. Wheel hub
6. Wheel locator pad
Note for aluminum wheels:Prior to re-installing rear aluminum
hub-piloted wheels, clean each wheel locator pad on the hub from all
dirt, rust and foreign material. Apply a light coat of chassis grease,
never-seize or disc brake corrosion control grease, only to the wheel
locator pad.
3. Run the nuts on the studs until they contact the wheel(s). Rotate the
wheel assembly a half-turn to permit the parts to seat.
4. Draw up the nuts alternately following the crisscross sequence
illustrated under the following wheel tightening sequence illustrations.
Do not fully tighten the nuts. This will allow uniform seating of the nuts
and ensure even face-to-face contact of the wheel and hub.
1
6
5
4
32
Maintenance and Specifications
208
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

Changing wheel types
Consult your dealer or wheel/rim distributor before attempting any wheel
or fastener changes.
WARNING:Use only the same type and style wheels and
mounting hardware to replace original parts. Failure to do so
may result in an assembly that looks fine, but does not fit together
properly. This could possibly cause wheel or fastener failures which
could result in property damage, personal injury or death.
Note:Do not attempt to mix stud-piloted wheels or fasteners with
hub-piloted wheels or fasteners.
Note:Do not change from aluminum wheels to steel wheels or
vice-versa without changing the mounting hardware required or, with
flange-nut mounting systems, changing the hub and stud assembly.
WHEEL NUT TORQUE
Size Nut mountingTorque
Ft. lb. N•m
22 mm Flange 450–500 610–678
Note:Do not use lubrication on dry threads. Where excessive corrosion
exists, a light coat of lubricant on the first three threads of the stud bolt
is permitted. Keep lubricant away from:
•Hex nut and rim clamp contact surfaces.
•Cap nut ball face and ball seat on the disc wheel.
•Flange nut washer surface and flat on the disc wheel.
TIRE INFORMATION
Inflation
WARNING:Always maintain your tires in good condition.
Frequently check and maintain correct inflation pressures as
specified by tire manufacturers. Inspect periodically for abnormal wear
patterns and repair/replace cut or broken tire casing. Always use
experienced, trained personnel with proper equipment and correct
procedures to mount or remove tires and wheels. Failure to adhere to
these warnings could result in wheel or tire malfunction, damage to
your vehicle, personal injury, or death.
Maintenance and Specifications
210
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

All tires with Steel Carcass Plies (if equipped):
This type of tire utilizes steel cords in the sidewalls. As such, they
cannot be treated like normal light truck tires. Tire service, including
adjusting the air pressure, must be performed by personnel trained,
supervised and equipped according to Federal Occupational Safety and
Health Administration (OSHA) regulations. For example, during any
procedure involving tire inflation, the technician or individual must
utilize a remote inflation device, and ensure that all persons are clear of
the trajectory area.
WARNING:An inflated tire and rim can be very dangerous if
improperly used, serviced or maintained. To avoid serious injury,
never attempt to re-inflate a tire which has been run flat or seriously
under-inflated without first removing the tire from the wheel assembly
for inspection. Do not attempt to add air to tires or replace tires or
wheels without first taking precautions to protect persons and
property.
Maintenance and Specifications
212
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

ComponentLubrication
typeViscosity /
Ambient
temperature /
NotesEquivalent
Ford part
name / number
Cab components
Hydraulic lift pump
fluidDexron III — Motorcraft
MERCON
Multi-Purpose
(ATF)
Transmission
Fluid /
XT-2-QDX
Cab latch and lock
leversMobile SHC 32
Low Temperature
Lubricant (or
equivalent)——
Cab latch pivots;
Door check,
hinges, latches and
strikers; Seat
adjuster slidesGC/LB NLGI #2
lithium
complex-based
moly grease (or
equivalent) or
multi-purpose
lithium complex
grease— Motorcraft
Premium Long
Life Grease /
XG-1-C
Cab latch pivot
pinsLight engine oil — Motorcraft SAE
5W-30 Super
Premium Motor
Oil /
XO-5W30-QSP
Door lock cylinders Lock oil — Motorcraft
Penetrating and
Lock Lubricant /
XL-1
Maintenance and Specifications
229
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

FACTORY AUTHORIZED SYSTEMS CHECKS
In the event that your vehicle experiences a component related concern,
please contact your Ford dealership. The Ford Motor Company Trained
Technicians who work at Ford dealerships are specifically trained to
understand your vehicle.
A proper repair begins with a thorough system check. A Factory
Authorized Systems Check can ONLY be found at a Ford dealership. In
some circumstances, the technician may need to request your
authorization to perform additional operations to determine the final
diagnosis. The technician’s goal is to ensure that your vehicle is fixed
right the first time, at the best value to you.
The following list represents several of the Factory Authorized Systems
Checks available at a participating Ford dealers:
•Air Conditioning
•Check Engine Light
•All Wheel Drive and 4x4
•Automatic Transmission
•Engine Cooling and Cabin Heating
•Steering and Suspension
•Charge/Start/Battery
•Wheel Alignment
•Anti-Lock Brake System
EMISSIONS CONTROL SYSTEM
To ensure the emissions control systems operate effectively, you should
have the services listed in the maintenance schedule performed at the
specified time and mileage/km intervals. You should avoid running out of
fuel or turning off the ignition while the vehicle is in motion, especially
at high speeds.
WARNING:Because of high engine compartment and exhaust
system temperatures resulting from emissions equipment, do not
park, idle or operate your vehicle in dry grass or other dry ground
cover where the possibility of ground fire exists.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and/or the exhaust system.
Scheduled Maintenance Guide
237
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

Daily owner checks
EngineCheck the air filter restriction gauge.
Check the engine oil.
Inspect the coolant level
Brake systemCheck the air brake system reservoir
automatic drain valve operation.
Drain the air brake system reservoir -
manual valve.
Transmission systemVisually check the automatic
transmission for fluid leakage.
Steering systemCheck the power steering pump fluid
level and check the system for leaks.
Check the entire vehicle for evidence
of fluid leaks.
U.S. Department of
Transportation, Federal
Highway Administration
requirements (ensure that
the entire system is
functioning properly)Check the service brakes.
Check the parking brake.
Check the steering mechanism.
Check the lighting devices and
reflectors.
Check the tires.
Check the horn.
Check the windshield wipers.
Check the rear vision mirrors.
Check the wheels and rims.
Check the emergency equipment.
Scheduled Maintenance Guide
243
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

A
Air conditioning ..........................47
manual heating and air
conditioning system .................47
Air suspension ...........................120
Anti-lock brake system
(see Brakes) ..............................118
Audio system
(see Radio) ......................33, 35, 40
Automatic transmission ............122
fluid, adding ............................199
fluid, checking ........................199
fluid, refill capacities ..............232
fluid, specification ..................218
Auxiliary power point .................55
Axle ............................131, 171, 204
lubricant specifications ..........218
refill capacities ........................230
B
Battery .......................................180
charging system warning
light ............................................22
jumping a disabled battery ....151
voltage gauge ............................28
Belt-Minder...............................75
Booster seats ...............................87
Brakes ..........................99, 104, 172
adjustment ..............................174
anti-lock ...................................118
anti-lock brake system (ABS)
warning light .....................22, 118
brake warning light ..................22
fluid, checking and
adding ..............................175, 196
fluid, specifications .................218parking ....................100, 107, 175
Bulbs ............................................51
C
Catalytic converter
(see Emission control) .............175
CD-single premium .....................33
Cell phone use ..............................6
Child safety seats ........................83
attaching with tether straps ....86
in front seat ..............................84
in rear seat ..........................84, 86
recommendations .....................81
tether anchorage hardware .....86
Child safety seats - booster
seats .............................................87
Cleaning your vehicle
chrome and aluminum
parts .........................................165
engine compartment ..............165
exterior ....................................167
instrument panel ....................166
interior .....................................166
interior trim ............................166
plastic parts ............................165
washing ....................................164
waxing .....................................164
wheels ......................................165
Climate control (see Air
conditioning or Heating) ......46–47
Clutch ................................125, 197
adjusting ..................................198
fluid ..........................................197
operation while driving ..........125
specifications ..........................218
Controls
power seat .................................66
Index
270
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

odometer ...................................28
speedometer .............................28
tachometer ................................28
trip odometer ............................28
H
Hazard flashers .........................143
Headlamps ...................................49
aiming ........................................50
daytime running lights .............49
high beam .................................49
warning chime ..........................22
Heating ..................................46–47
heater only system ...................46
manual heating and air
conditioning system .................47
Hood ..........................................177
I
Ignition .........................................91
chime .........................................22
Infant seats (see Safety seats) ..83
Instrument panel
cleaning ...................................166
lighting up panel and
interior .......................................50
J
Jump-starting your vehicle ......151
K
Keys
key in ignition chime ...............22
positions of the ignition ...........91L
Lamps
bulb replacement
specifications chart ..................51
cargo lamps ...............................50
daytime running light ...............49
headlamps .................................49
high beams ................................49
instrument panel, dimming .....50
interior lamps ...........................51
replacing bulbs ...................51–53
Lane change indicator
(see Turn signal) ........................50
Lights, warning and indicator ....22
air suspension ...........................22
anti-lock brakes (ABS) ....22, 118
brake ..........................................22
charging system ........................22
safety belt .................................22
service engine soon ..................22
traction control off ...................22
turn signal indicator .................22
Locks
childproof ..................................64
Lubricant specifications ...........218
M
Manual transmission .................126
lubricant specifications ..........218
Mirrors .........................................57
fold away ...................................59
heated ........................................58
side view mirrors (power) .......58
O
Odometer .....................................28
P
Paint chips, repairing ...............164
Index
272
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

Parking brake ....................100, 107
warning light .............................22
Power door locks ........................64
Power mirrors .............................58
Power point .................................55
Power steering ..........................177
fluid, checking and adding ....195
fluid, refill capacity ................232
fluid, specifications .................218
Power Take-Off (PTO)
operation .................................129
Power Windows ...........................56
R
Radio ................................33, 35, 40
Recommendations for
attaching safety restraints for
children ........................................81
Relays ........................................144
Remote entry system
locking/unlocking doors ...........64
Roadside assistance ..................142
S
Safety belts
(see Safety restraints) ...69–70, 72
Safety defects, reporting ..162–163
Safety restraints ..............69–70, 72
Belt-Minder.............................75
cleaning the safety belts ..........74
extension assembly ..................74
for adults .............................70, 72
for children ...............................79
lap belt ......................................71
warning light and chime .........22,
74–75Safety seats for children ............83
Scheduled Maintenance
Guide .........................................235
General Maintenance
Information .............................235
Seat belts
(see Safety restraints) ...............69
Seats ............................................65
child safety seats ......................83
heated ........................................67
Special notice ................................5
Specification chart,
lubricants ...................................218
Speed control ..............................59
Speedometer ...............................28
Starting your vehicle ..................91
jump starting ..........................151
preparing to start your
vehicle .......................................91
Steering .....................................176
Steering wheel
controls ................................54, 59
tilting .........................................54
Suspension ........................120, 202
T
Tachometer .................................28
Temperature control
(see Climate control) ...........46–47
Tires ...........................................210
Towing
wrecker ....................................155
Traction control
off light ......................................22
Transmission .....................122, 126
automatic operation ...............122
Index
273
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

fluid, checking and adding
(automatic) .............................199
fluid, checking and adding
(manual) .................................200
fluid, refill capacities ..............232
lubricant specifications ..........218
manual operation ....................126
Turn signal ..................................50
V
Vehicle loading ..................136–137
Voltmeter
(see Battery voltage gauge) ......28
W
Warning chimes ...........................22
Warning lights (see Lights) .......22Warranty coverage ........................5
Washer fluid ..............................179
Washing your vehicle ................164
Water, Driving through ...............96
Waxing your vehicle .................164
Wheels .......................................205
Windows
power .........................................56
Windshield
defrosting ............................46–47
Windshield washer fluid and
wipers ..........................................54
checking and cleaning ............166
operation ...................................54
replacing wiper blades ...........180
Wrecker towing .........................155
Index
274
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)