lock FORD F650 2013 12.G Manual PDF

Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
See theScheduled Maintenancechapter for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft® air filter
element listed. SeeMotorcraft® part numbersin theCapacities and
Spcificationschapter.
1. Locate and disconnect the mass
air flow sensor electrical connector
on the air outlet tube.
2. Reposition the locking clip on the
connector (connector shown from
below for clarity). Squeeze the
connector and pull it off of the air
outlet tube.
3. Clean the area around the air
tube-to-air cover connection to
prevent debris from entering the
system. Loosen the bolt on the air
tube clamp so the clamp is no
longer snug to the air tube. It is not
necessary to completely remove the
clamp.
4. Pull the air tube off the air
cleaner housing.
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5. Release the three clamps that secure
the cover to the air filter housing. Push
the air filter cover toward the center of
the vehicle, and up slightly, to release it.
6. Remove the air filter element
from the air filter housing.
7. Install a new air filter element.
8. Replace the air filter housing
cover and secure the clamps.
Be careful not to crimp the filter
element edges between the air filter
housing and cover and make sure
that the tabs on the edge are
properly aligned into the slots.
9. Slip the air tube onto the air
filter housing and tighten the air
tube clamp bolt snugly. Do not
overtighten the clamp.
10. Connect the mass air flow
sensor electrical connector to the
outlet tube. Make sure the locking
tab on the connector is in the
locked position (connector shown
from below for clarity).
238Maintenance
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USA(fus)

REPAIRING MINOR PAINT DAMAGE
Your authorized dealer has touch-up paint to match your vehicle’s color.
Take your color code (printed on a sticker in the driver’s door jamb) to
your authorized dealer to make sure you get the correct color.
•Remove particles, such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout, before repairing paint chips.
•Always read the instructions before using the products.
CLEANING THE ENGINE
Note:To prevent damage to the engine control module, never
spray-wash it directly. Never spray any connector.
Engines are more efficient when they are clean because grease and dirt
build-up keep the engine warmer than normal.
When washing:
•Take care when using a power washer to clean the engine. The
high-pressure fluid could penetrate the sealed parts and cause
damage.
•Do not spray a hot engine with cold water to avoid cracking the
engine block or other engine components.
•Spray Motorcraft® Engine Shampoo and Degreaser on all parts that
require cleaning and pressure rinse clean. In Canada, use Motorcraft®
Engine Shampoo.
•Never wash or rinse the engine while it is hot or running; water in
the running engine may cause internal damage.
CLEANING THE WINDOWS AND WIPER BLADES
The windows and wiper blades should be cleaned regularly. If the wipers
do not wipe properly, substances on the vehicle’s glass or the wiper
blades may cause squeaking or chatter noise from the blades, and
streaking and smearing of the windshield. To clean these items, follow
these tips:
•The windows may be cleaned with a non-abrasive cleaner, such as
Motorcraft® Ultra-Clear Spray Glass Cleaner.
•The wiper blades can be cleaned with isopropyl (rubbing) alcohol or
Motorcraft® Premium Windshield Washer Concentrate in the U.S., or
Premium Quality Windshield Washer Fluid in Canada. Be sure to
replace wiper blades when they appear worn or do not function
properly.
•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
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If rib tire is used on front axle and lug or off-road type on rear axle
positions:
•Front (Steering) Axle:Replace tires at front wheels when tread is
worn to 4/32 inch (3 millimeters) or less.
•Rear Axles:Tires must be removed when the tread is worn to
2/32 inch (2 millimeters) or less. Tires identified with the word
re-groovable molded on the sidewall can be re-grooved. A minimum
of 3/32 inch (2.5 millimeters) of under-tread must be left at the
bottom of the grooves.
Wheel and Tire Balancing
Out-of-round or out-of-balance wheels or tires can cause vehicle
vibration, bounce and shimmy. Replace damaged or out-of-round wheels.
Out-of-round tires and wheel assemblies can be corrected by re-clocking
the tire relative to the wheel.
The tire and wheel assembly should then be dynamically balanced.
Tire Wear
Radial tires can exhibit three types of normal wear patterns:
•Even
•Erosion
•Chamfer
Even wear:A sign that the tire is being properly used and maintained.
Erosion wear:Also called rolling wear, channel or river wear. Erosion
wear is found more often on free-rolling tires. This is an indication that
the tire is being used in a slow wearing operation. What happens is that
the belt plies are held very rigid and the tread is not allowed to distort
as it passes through the contact area. Wear only occurs at the edge of
the tread. No corrective action required. If erosion gets to be 1/16 inch
(2 millimeters) or more, the tire may be rotated to a drive axle.
Chamfer or shoulder wear:With tires inflated properly, this is a
normal tendency of most radial tire designs. If both inside and outside
shoulders are wearing evenly around the tire, no further action is
required. Over-inflation is not effective in correcting this effect.
Irregular Wear:If irregular wear is present, check the axle alignment,
tire pressure, wheel balancing, shock and suspension component
condition, and wheel bearing end play.
This condition not only shortens tire life, but adversely affects the
handling of your vehicle, which is dangerous.
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Component Lubrication TypeViscosity / Ambient
Temperature / NotesEquivalent Ford
Part Name / Number
Meritor (extended
drain lubricants)Petroleum with
extended drain
additives of API GL-5
quality meeting
MIL-PRF-2105E
specifications including
synthetic lubricantsSAE 75W-90:
Above –40°F (–40°C)
(full synthetic)Motorcraft® SAE
75W-140 Synthetic
Rear Axle Lubricant /
XY–75W140–QL
SAE 75W-140:
Above –40°F (–40°C)
(full synthetic)
SAE 80W-90:
Above –15°F (–26C)
(semi-synthetic)Motorcraft® SAE
80W-90 Premium Rear
Axle Lubricant /
XY-80W90-QL
SAE 80W-90:
Above –15°F (–26C)
Cab Components
Door check, hinges,
latches and strikers;
Seat adjuster slidesGC/LB NLGI #2 lithium
complex-based moly
grease (or equivalent)
or multi-purpose
lithium complex grease— Motorcraft® Premium
Long Life Grease /
XG-1-C
Door lock cylinders Lock oil — Motorcraft®
Penetrating and Lock
Lubricant / XL-1
Door window
regulatorsNGLI #2 multipurpose
lithium complex grease— Motorcraft®
Multi-Purpose Grease
Spray / XL-5 or CRC®
SL3151 (or equivalent)
Capacities and Specifications275
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Eaton-Spicer
Axle CodeWeight Capacity - lb
(kg)DescriptionCapacity -
Pints
(Liters)
*
21060S 21000 (9525) Single reduction 28.0 (13.2)
21060D 21000 (9525) Single reduction,
driver-controlled
locking differential28.0 (13.2)
M210T 21000 (9525) Two-speed 16.0 (33.0)
23090S 23000 (10432) Single reduction 39.0 (18.5)
23090D 23000 (10432) Single reduction,
driver-controlled
locking differential39.0 (18.5)
23082T 23000 (10432) Two-speed 37.0 (17.5)
*Quantities listed are approximate. Fill axle until the lubricant level is at
the bottom of the filler hole, with the vehicle on level ground.
If hubs are removed, add an additional 1.6 pints (0.75 liters) of axle
lubricant. Add lubricant through the axle vent.
Meritor
Axle Model Capacity - Pints (Liters)*
RS-17–140 28.6 (13.5)
RS-17–144 32.0 (15.0)
RS-17–145 33.6 (15.9)
RS-17–220 30.7 (14.5)
RS-17–224 29.0 (13.0)
RS-19–144 32.0 (15.0)
RS-19–145 33.2 (15.7)
RS-19–220 30.0 (14.0)
RS-19–223 29.0 (13.0)
RS-21–145 32.3 (15.3)
RS-21–160 39.0 (18.0)
RS-21–230 38.9 (18.4)
RS-23–160 39.5 (18.7)
RS-23–161 37.2 (17.6)
278Capacities and Specifications
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USA(fus)

Observation Maintenance Operation
Cleaning the wiper blades with a
clean cloth and mild detergent and
washing with a cleaner does not
restore a clean wipe.Replace wiper blades.
Noisy or difficult to operate. Lubricate body lock cylinders.
Headlamp beams in wrong position
when vehicle operating loaded.Check headlamp alignment.
Windshield washers do not spray
when operated.Check windshield washer fluid
level. Add fluid if required.
1During maintenance and repair, protect the fuel tube and the hose
assemblies, power steering lines, and brake lines from external heat,
acids and abrasions that could damage them.
2Check for (free) linkage action and make sure that (return) spring force
is adequate to maintain pedal free play.
3Adjust, repair or replace, as required, with the same or equivalent parts.
Emissions Control System
WARNING:Because of high engine compartment and exhaust
system temperatures resulting from emissions equipment, do not
park, idle or operate your vehicle in dry grass or other dry ground
cover where the possibility of ground fire exists.
To make sure the emissions control systems operate effectively, you
should have the services listed in the maintenance schedule performed at
the specified time and mileage intervals. You should avoid running out of
fuel or turning off the ignition while the vehicle is in motion, especially
at high speeds.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and the exhaust system.
Avoid driving your vehicle if it does not operate properly. If the engine
diesels (more than five seconds of engine run-on after shut-off), misfires,
surges, stalls or backfires, see your dealer. Be alert for fluid leakage, odor,
smoke, loss of oil pressure, or charge indicator or over temperature warning.
288Scheduled Maintenance
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ON-HIGHWAY - 60000 MILES (96000 KM) OR MORE ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 15 30 45 60 75 90 105 120 135 150
Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Cab Components
Door hinges/latches/strikers/lock cylinders - lubricate••
Seat adjuster slides - lubricate••
Diesel Exhaust Fluid (DEF) System
Check and refill DEF system••••••••••
296Scheduled Maintenance
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ON-HIGHWAY - 60000 MILES (96000 KM) OR MORE ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 165 180 195 210 225 240 255 270 285 300
Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Cab Components
Door hinges/latches/strikers/lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
Diesel Exhaust Fluid (DEF) System
Check and refill DEF system••••••••••
300Scheduled Maintenance
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CITY - 60000 MILES (96000 KM) OR FEWER ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Transmission
Automatic and Auto-shift See transmission operator’s manual.
Eaton-Fuller manual - petroleum oil - change••
Non-Eaton-Fuller manual - check level••••••••••
Rear Axle
Eaton/Dana/Spicer - check level••••••••••
Eaton/Dana/Spicer - petroleum oil - change••
Meritor - check level Every 10000 miles (16000 km), once a month or fleet
maintenance interval (whichever comes first)
Meritor - filter change Every 100000 miles (160000 km)
Meritor - petroleum oil - change Every 50000 miles (80000 km) or annually (whichever comes
first)
Meritor - synthetic oil - change Every 250000 miles (400000 km) or every three years
(whichever comes first)
Cab Components
Door hinges/latches/strikers/lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
Diesel Exhaust Fluid (DEF) System
Check and refill DEF system••••••••••
Scheduled Maintenance303
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