fuel filter FORD F650 2015 13.G Owners Manual

Fuses 187
Changing a fuse......................................187
Fuse specification chart................................188
Fuses and relays......................................196
Maintenance 197
General information...................................197
Opening and closing the hood............................208
Engine oil dipstick....................................210
Engine oil check......................................210
Engine coolant check..................................211
Automatic transmission fluid check........................215
Brake fluid check.....................................220
Power steering fluid check..............................222
Fuel filter...........................................224
Washer fluid check....................................224
Changing the vehicle battery.............................224
Checking the wiper blades..............................227
Changing the wiper blades..............................228
Air filter(s).........................................228
Adjusting the headlamps................................231
Changing a bulb......................................231
Bulb specification chart.................................233
4Table of Contents
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

SYMBOL GLOSSARY
WARNING:You risk death or serious injury to yourself and
others if you do not follow the instruction highlighted by the
warning symbol.
These are some of the symbols you may see on your vehicle.
Symbol Description Symbol Description Symbol Description
Safety alertSee Owner’s
ManualAnti-lock
braking
system
Avoid
smoking,
flames, or
sparksBatteryBattery acid
Brake fluid –
non
petroleum
baseBrake systemCabin air
filter
Check fuel
capChild Safety
Door Lock
and UnlockChild seat
lower anchor
Child seat
tether
anchorCruise
controlDo not open
when hot
Engine air
filterEngine
coolantEngine
coolant
temperature
Engine oilExplosive gasFan warning
Fasten safety
beltFront airbagFront fog
lamps
Fuel pump
resetFuse
compartmentHazard
warning
flasher
8Introduction
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Water in Fuel (diesel engine only)
It illuminates when the fuel filter/water separator has a
significant quantity of water in it.
If the light illuminates when the engine is running, stop the
vehicle as soon as safely possible, shut off the engine, then drain the fuel
filter and water separator. See your engine operator’s manual for the
drain procedure. Allowing water to stay in the system could result in
extensive damage to, or failure of, the fuel injection system.
WARNING:Do not drain the water separator while the engine is
running. Fuel may ignite if the separator is drained while the
engine is running or the vehicle is moving.
AUDIBLE WARNINGS AND INDICATORS
Key In Ignition Warning Tone
Sounds when you leave the key in the ignition in the off or accessory
position and open the driver’s door.
Headlamps On Warning Tone
Sounds when the headlamps or parking lamps are on, the ignition is off
(the key is not in the ignition) and the driver’s door is opened.
72Instrument Cluster
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Note:Do not increase engine speed until the oil pressure gauge
indicates normal pressure. The oil pressure gauge should indicate this
within 15 seconds after starting.
Note:Idle the engine for three to five minutes before operating with a
full load.
Note:Try to limit engine idle to 10 minutes. Excessive idling reduces
fuel economy.
Vehicles with a Manual Transmission
Note:Do not touch the accelerator pedal.
1. Fully press the clutch pedal.
2. Start the engine.
Vehicles with an Automatic Transmission
Note:Do not touch the accelerator pedal.
1. Select positionN,orP(if equipped with a Park position).
2. Fully press the brake pedal.
3. Start the engine.
Starting the Engine with the Vehicle on a Steep Grade
When starting a diesel engine when the loaded vehicle is on a grade, the
engine RPM starts to fall slightly when you engage the clutch. Do not
disengage the clutch and try to increase engine RPM as this may damage
driveline components. The engine recovers as the vehicle begins moving.
DIESEL PARTICULATE FILTER (DPF)
WARNING:The normal operating temperature of the exhaust
system is very high. Never work around, or attempt to repair, any
part of the exhaust system until it has cooled. Use special care when
working around the diesel particulate filter. The DPF heats up to a high
temperature after only a short period of engine operation, and can
remain hot even after the engine is turned off. Failure to follow these
instructions may result in serious personal injury.
Your vehicle is equipped with a diesel particulate filter (DPF), as part of
the after-treatment exhaust system, to trap soot and other large particles
produced by the engine combustion process. You must periodically
reduce the soot that accumulates in the filter to prevent excessive
exhaust restriction. The engine and after-treatment system generally
perform the soot reduction process, also known as “filter regeneration,”
automatically.
96Starting and Stopping the Engine
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3. Do not press the accelerator pedal, service brake pedal, or clutch
pedal (manual transmission).
4. The parking brake must remain set.
On average, depending on filter level and other factors, the process takes
20–30 minutes to complete. The DPF lamp turns off when the process is
complete. Repeat Steps 1–5, if parked regeneration is interrupted.
To Discontinue Parked Regeneration
Press any of the floor pedals to discontinue parked regeneration.
Maintenance and Service
The DPF can retain a relatively large amount of residual ash and provide
many miles and hours of maintenance-free operation. At some point,
generally beyond 150000 miles (240000 kilometers) or 5000 hours of
operation (whichever comes first), the DPF requires professional
cleaning to remove the accumulated ash.
The exact number of miles or hours of operation vary greatly depending
upon vehicle and engine loading and operating conditions, ash content of
the engine oil, and quality of the diesel fuel used in your truck. Adhering
to your engine manufacturer’s recommended oil and fuel specifications
maximizes the miles and hours of operation before a DPF professional
cleaning is required. See your engine manufacturer’s owner’s manual for
more details about recommended maintenance and service of your DPF.
Exhaust Outlet Assembly
WARNING:The normal operating temperature of the exhaust
system is very high. Never work around or attempt to repair any
part of the exhaust system until it has cooled. Failure to follow these
instructions may result in serious personal injury.
Note:Do not modify or remove this device. Modification of the system
or additions of aftermarket devices can reduce the effectiveness of the
system, as well as cause damage to the exhaust system or engine. Any
modifications may also invalidate the vehicle or engine warranty. See
your warranty information.
Note:Blocked or plugged holes or modification to, or removal of, the
outlet assembly could result in elevated exhaust temperatures that may
result in vehicle or property damage or personal injury.
The exhaust outlet assembly on your vehicle is a uniquely functioning
device that accompanies the DPF assembly. It can help control the
temperature of the exhaust during the DPF regeneration process.
Starting and Stopping the Engine99
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The inlet holes in the side of the assembly are functional. These holes
allow outside air to enter into the outlet assembly. Keep the holes clear
of mud and other foreign material to maintain proper functionality of the
system. One way to keep the holes clear is to spray the outlet assembly
with a hose when washing your vehicle. Failure to keep the functional
holes clear of foreign material may result in blocking or plugging of the
holes.
SWITCHING OFF A DIESEL ENGINE
Allow the engine to idle for three to five minutes before shutting it
down. The larger the engine, the greater the need is for this idling
period.
Note:Try to limit engine idle to 10 minutes. Excessive idling reduces
fuel economy.
ENGINE AUTOMATIC SHUTDOWN (IF EQUIPPED)
WARNING:In the event of engine shutdown, make sure the
vehicle is safely off the road and the problem is remedied prior to
returning to the road. Failure to remove the vehicle from the road
could result in an accident, causing serious injury or death.
This feature either illuminates a light in the instrument cluster or sounds
a tone (or both) indicating that the engine is being shut down due to
high coolant temperature, low engine oil pressure, high diesel particulate
filter soot loading or low engine coolant level. If any of these conditions
exist, the engine automatically shuts down.
If the engine shuts down, you can restart and operate it for 30 seconds
at a time or until you correct the problem. Do not attempt to use this
restarting feature to drive your vehicle very far as serious engine damage
could result.
ENGINE BLOCK HEATER (IF EQUIPPED)
WARNING:Failure to follow engine block heater instructions
could result in property damage or personal injury.
WARNING:Do not use your heater with ungrounded electrical
systems or two-pronged (cheater) adapters. There is a risk of
electrical shock.
100Starting and Stopping the Engine
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•Checking that the pitman arm (steering arm at steering gear)
mounting is tight and locked. Check system for leaks or hose chafing.
Repair immediately, if necessary.
•Maintaining proper steering gear and power steering pump lubricant
levels.
•Checking steering column joint bolts and steering linkage, particularly
for body-to-chassis clearance.
Steering Column Joint Bolts
As a good maintenance practice, check steering column joint bolt
tightness every 60000 miles (96000 kilometers) or annually, whichever
occurs first. Do not overtighten the bolts.
Hydraulic System
Whenever draining and refilling the power steering’s hydraulic system for
any reason, bleed air from the system before returning the vehicle to
service. Failure to bleed the hydraulic system properly can result in
degradation of power system performance.
Consult an authorized dealer who is aware of the proper procedures for
filling and bleeding the system.
Catalytic Converter (Diesel Engine)
Note:If your vehicle is equipped with a catalytic converter or muffler,
do not blend waste oil with diesel fuel. Operate only on ultra-low sulfur
(less than 15 parts per million sulfur) diesel fuel with a cetane value of
45 or higher.
If your diesel engine is equipped with a catalytic converter, it is
important to review the maintenance schedule to make sure proper
functioning of the catalytic converter. Also, take precautions not to
damage the catalytic converter when servicing your engine or storing
your vehicle.
Diesel Exhaust Fluid (DEF), Diesel Particulate Filter (DPF) and
Select Catalyst Reduction (SCR) System
See your engine operator’s manual for information about DEF, DPF and
SCR system service
Air Induction System
WARNING:When performing maintenance to any turbocharged
engine with engine air inlet piping disconnected, keep loose
clothing, jewelry and long hair away from the engine air inlet piping. A
turbocharger compressor air inlet protective shield should be installed
over the turbocharger air inlet to reduce the risk of personal injury or
death.
Maintenance205
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FUEL FILTER
Gasoline Engine
Your vehicle is equipped with a lifetime fuel filter that is part of the fuel
tank. You do need to perform regular maintenance or replace it.
Diesel Engine
WARNING:Do not drain water separator while engine is
running. Fuel may ignite if separator is drained while engine is
running or vehicle is moving.
The fuel filter water separator removes any contaminated particles and
water from the fuel before the fuel enters the engine.
See your engine operator’s manual for information on draining and
replacing the fuel filter.
WASHER FLUID CHECK
WARNING:If you operate your vehicle in temperatures below
40°F (5°C), use washer fluid with antifreeze protection. Failure
to use washer fluid with antifreeze protection in cold weather could
result in impaired windshield vision and increase the risk of injury or
accident.
Add fluid to fill the reservoir if the level is low. Only use a washer fluid
that meets Ford specifications. SeeTechnical specificationsin the
Capacities and Specificationschapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive. Only
use washer fluids containing non-methanol antifreeze agents if they
provide cold weather protection without damaging your vehicle’s paint
finish, wiper blades or washer system.
CHANGING THE VEHICLE BATTERY
WARNING:This vehicle may be equipped with more than one
battery, removal of cable from only one battery does not
disconnect the vehicle electrical system. Be sure to disconnect cables
from all batteries when disconnecting power. Failure to do so may
cause serious personal injury or property damage.
224Maintenance
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
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Body
•Wash your vehicle thoroughly to remove dirt, grease, oil, tar or mud
from exterior surfaces, rear-wheel housing and the underside of the
front fenders.
•Periodically wash vehicles stored in exposed locations.
•Touch-up raw or primed metal to prevent rust.
•Cover chrome and stainless steel parts with a thick coat of auto wax
to prevent discoloration. Re-wax as necessary when you wash your
vehicle.
•Lubricate all hood and door hinges and latches with light grade oil.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil and solvents.
Engine
•Change the engine oil and filter before storage. Used engine oil
contains contaminates that may cause engine damage.
•Start the engine every 15 days. Run at fast idle until it reaches
normal operating temperature.
•With your foot on the brake, shift through all the gears while the
engine is running.
Fuel System
Fill the fuel tank(s) with high-quality fuel until the first automatic
shutoff of the fuel pump nozzle.
Cooling System
•Protect against freezing temperatures.
•When removing vehicle from storage, check coolant fluid level.
Confirm there are no cooling system leaks, and fluid is at the
recommended level.
Battery
Note:If battery cables are disconnected, it is necessary to reset memory
features.
•Check and recharge as necessary. Keep connections clean.
•If storing your vehicle for more than 30 days without recharging the
battery, it may be advisable to disconnect the battery cables to make
sure battery charge does not lose its charge.
Brakes
•Make sure to release the brakes and parking brake fully.
Vehicle Care241
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Observation Maintenance Operation
Insufficient power shown in loaded
practice stop.Inspect the automatic slack
adjuster function.
Subpar vehicle handling qualities. Check the operation of the brakes,
clutch and steering.
1,2
Excessive noise from under the
cab or engine compartment.Inspect your vehicle for missing,
damaged or mislocated noise
shields.
Excessive engine noise. Check the engine performance and
the engine governor.
Engine overheats; excessive fan
noise; fan constantly runs at high
speed or wobbles due to worn
bearings.Inspect the fan, fan shroud and fan
clutch.
Excessive exhaust noise; you smell
exhaust fumes.Inspect the entire exhaust system
for holes, leaks, breakage,
looseness and corrosive damage.
Excessive engine compartment
noise.Inspect the engine air induction
system (including air ducts and air
filter) for loose, damaged or
missing components.
Poor steering; wandering;
excessive tire wear.Check front end alignment, inspect
the tires and tire pressure.
3
Vibration or abnormal tire wear
indicating imbalance.Balance the wheels and the tires.
Hard shifting or excessive
vibration.Check the transmission and engine
mountings.
2
High effort to shift; noisy
transmission.Check and adjust transmission
controls.2
Insufficient full-throttle power;
backfiring.Check fuel pump pressure.
Radiator cap does not hold
pressure.Clean the cap seal and cap surface
on the radiator.
Electrical power supply has
diminished.Check the battery terminals for
corrosion.
344Scheduled Maintenance
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)