engine FORD F650/750 2023 Repair Manual

Releasing the Parking Brake
WARNING: When your vehicle is
stationary, keep the brake pedal fully
pressed when shifting gears. Failure to
follow this instruction could result in
personal injury, death or property
damage.
Note:Read and understand the following
steps and perform them whenever you
prepare to drive the vehicle.
Note:The parking brake does not disengage
unless sufficient system air pressure is
available.
1. Press and hold the service brake pedal
while the engine is running.
2. Select the appropriate drive gear.
3. Push and hold the yellow
dash-mounted parking brake knob until
the parking brake light turns off, then
release.
Parking Brake Light Illumination Due
to Low Air Pressure
If the air pressure becomes too low at any
time during vehicle operation, the parking
brake may apply and the parking brake
light turns on.
If the parking brake applies due to low air
pressure, immediate service is required to
the parking brake system.
Releasing Spring Brake with Air
Pressure
The air system in all vehicles with
spring-actuated rear wheel parking brakes
has a valve on the governor for connection
to an outside air supply. The valve lets you
recharge the system with air from an
outside source, releasing the
spring-actuated parking brakes. Your
vehicle is now ready to tow in an
emergency.You can only use an outside air source if
the protected system is in operating
condition. If you cannot restore air pressure
in the protected air system, you must
release the spring-actuated brakes
manually.
Releasing Spring Manually
Do not use impact wrenches as they may
damage the piston and prevent proper
caging of the spring. Do not apply more
than 50 lb.ft (68 Nm) to the release bolt
nut.
1. Remove the stud tool and nut from the
carrying pocket on the brake chamber
assembly.
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2. Remove the access plug from the end
of the spring chamber.
3. Insert the release stud through the
opening in the chamber and into the
spring pressure plate.
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4. Turn the release stud ¼ turn to engage
the stud tangs with the slot in the
pressure plate. Keep the stud engaged
and install the nut on the release stud.
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Brakes

5. Tighten the nut until the spring is fully
caged and brakes released. Do not
loosen or remove the release stud and
nut unless you completely assemble
and securely clamp the brake chamber.
6. After restoring the air pressure,
unscrew and remove the release stud
and install in the carrying pocket. Install
the access plug.
HILL START ASSIST
WARNING: The system does not
replace the parking brake. When you
leave your vehicle, always apply the
parking brake.
WARNING: You must remain in
your vehicle when the system turns on.
At all times, you are responsible for
controlling your vehicle, supervising the
system and intervening, if required.
Failure to take care may result in the loss
of control of your vehicle, serious
personal injury or death.
WARNING: The system will turn
off if a malfunction is apparent or if you
rev the engine excessively. Failure to take
care may result in the loss of control of
your vehicle, serious personal injury or
death.
The system makes it easier to pull away
when your vehicle is on a slope without the
need to use the parking brake.
When the system is active, your vehicle
remains stationary on the slope for two to
three seconds after you release the brake
pedal. This allows time to move your foot
from the brake to the accelerator pedal.
The system releases the brakes
automatically once the engine hasdeveloped sufficient torque to prevent your
vehicle from rolling down the slope. This
is an advantage when pulling away on a
slope, for example from a car park ramp,
traffic lights or when reversing uphill into
a parking space.
The system activates on any slope that
causes your vehicle to roll.
Note:There is no warning light to indicate
the system is either on or off.
Using Hill Start Assist
1. Press the brake pedal to bring your
vehicle to a complete standstill. Keep
the brake pedal pressed and shift into
first gear when facing uphill or reverse
(R) when facing downhill.
2. If the sensors detect that your vehicle
is on a slope, the system activates
automatically.
3. When you remove your foot from the
brake pedal, your vehicle remains on
the slope without rolling away for
about two to three seconds. This hold
time automatically extends if you are
in the process of driving off.
4. Drive off in the normal manner. The
system releases the brakes
automatically.
Note:When you remove your foot from the
brake pedal and press the pedal again when
the system is active, you will experience
significantly reduced brake pedal travel. This
is normal.
Switching the System On and Off
Vehicles with Manual Transmission
You can switch this feature on or off in the
information display. The system
remembers the last setting when you start
your vehicle.
141
Brakes

Vehicles with Automatic Transmission
You cannot turn the system on or off.
When you switch the ignition on, the
system automatically turns on.
AIR BRAKES (IF EQUIPPED)
WARNING: Do not drive or continue
to drive if the low air pressure buzzer is
sounding or the brake warning light is lit.
These warnings indicate that air pressure
is not to normal operating level.
Continued use of the vehicle could result
in loss of braking ability.
WARNING: Avoid repeated light
application of the brake pedal. This
depletes air pressure faster and could
result in loss of braking capability.
WARNING: Do not move the
vehicle when the air pressure is
insufficient because the brake system
may be inoperative.
After starting the engine, give the air
compressor time to build up the air
pressure to 60 psi (414 kPa) before moving
your vehicle.
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Periodically check the air pressure gauge
while driving. Pressure should range
between approximately 100 psi (690 kPa)
to 130 psi (896 kPa). The air compressor
governor cut-in and cutout pressure
settings are set at the factory and are not
adjustable.
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When air pressure is insufficient
(below 60 psi (414 kPa)), a
warning light illuminates and a
buzzer sounds when the ignition is in the
on position. This may happen because
excessive brake applications are depleting
the system air pressure. If this condition
occurs, stop driving your vehicle until the
compressor has fully recharged the air
system.
Select a gear ratio to help slow your vehicle
before descending grades. Supplementing
with brakes, as required, help to safely slow
the vehicle and avoids overspeeding the
engine.
Air Chamber Stroke Indication
Air chamber push rods have orange stroke
indicator markers that warn when the
braking system requires adjustment or
repair. The painted orange indicator is on
the air chamber push rod at the slack
adjuster stroke dimension that requires
service when visible during brake
application.
A qualified service technician should
perform air brake inspection and
adjustment or repairs keeping to the
instructions in the service manual.
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Brakes

Cam Brakes - Automatic Slack
Adjusters
WARNING: Do not manually adjust
the automatic slack adjusters to correct
excessive push rod stroke as it may result
in reduced brake effectiveness and a
vehicle crash. Excessive push rod stroke
indicates that a problem exists with the
automatic adjuster, with the installation
of the adjuster, or with foundation brake
components that manual adjustment
does not remedy. Seek service from a
qualified facility for excessive push rod
stroke.
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Standard air brakes (cam) are equipped
with automatic brake adjusters. Automatic
adjustment occurs during brake
applications. Inspect brakes for proper
adjustment at the specified intervals. See
Scheduled Maintenance (page 319).
Emergency Air Brake
WARNING: Do not continue to
operate the vehicle with a failure of one
of the brake systems. Take the vehicle
to your dealer for service immediately.All vehicles are equipped with a dual brake
system. In the unlikely event of a failure of
one system, the second system functions
for emergency stopping. The brake pedal
controls all these systems in the same
manner as for normal stops.
EXHAUST BRAKE (IF EQUIPPED)
WARNING: Do not use tow/haul
when the road surface is slippery. Failure
to follow this instruction could result in
the loss of control of your vehicle.
WARNING: Do not use diesel
engine exhaust braking when the road
surface is slippery. Failure to follow this
instruction could result in the loss of
control of your vehicle.
Note:Installing an exhaust or auxiliary
brake does not necessarily protect the
engine from exceeding the maximum
governed speed. Use the primary brakes to
make sure the engine never exceeds the
maximum governed speed under any
circumstance.
Note:Engine speed has a major influence
on limiting performance. When engine
speed stays at the maximum allowable
level, the exhaust brake operates at peak
performance.
Note:Exhaust brakes operate effectively
with automatic transmissions. However,
performance varies with engine speed and
the gear selected by the transmission.
An exhaust brake is an auxiliary braking
system that assists, but does not replace,
the primary brake system. It helps control
vehicle speed. It is not a vehicle-stopping
device.
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Brakes

Use the button on the instrument panel, in
combination with the accelerator pedal,
to maximize the use of the exhaust brake
in the following conditions:
• Off-highway driving.
• Mountain driving.
• Heavy traffic.
• High-speed highway driving.
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To switch the exhaust brake on, press the
button. A light on the instrument cluster
indicates the system is on. Press the button
again to switch it off.
While approaching a steep grade, make
sure that the exhaust brake switch is on.
The exhaust brake begins working as soon
as you remove your foot from the
accelerator pedal.
Before descending a hill or steep grade,
always select the proper gear. If you take
the transmission out of gear while
descending, you may not be able to select
another gear because of maximum
governed RPM.Make sure the engine speed does not
exceed the maximum allowable engine
RPM. Exceeding the maximum allowable
engine RPM can result in damage to the
engine. Apply the service brakes to reduce
the engine RPM or make a slower descent
by using a lower gear.
While driving down a grade, use a low
enough gear to descend safely with a
minimum application of the service brakes.
As a general guideline, use the same gear
as you use to ascend the hill.
Exhaust Brake Operating
Characteristics
The exhaust brake switches on when you
remove your feet from the accelerator
pedal and the exhaust brake is on.
If the brake is working properly, you may
notice:
• A slight change in engine sound when
the exhaust brake turns on.
• A smooth braking effect. Do not expect
a retarding effect similar to sudden,
hard application of the service brakes.
• A retarding force possibly felt acting
against your body during brake
application, depending on the grade
and vehicle load. This force helps your
vehicle resist increasing speeds down
grades.
• Engine temperatures remaining in the
normal operating range.
• A drop in engine RPM, depending on
grade and vehicle load, during a
descent.
• A decrease in road speed when
applying the exhaust brake during a
descent, except when your vehicle is
carrying a heavy load or the grade is
extremely steep. In these instances,
you may need to apply the service
brakes occasionally.
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Brakes

PRINCIPLE OF OPERATION
The traction control system helps avoid
drive wheel spin and loss of traction.
If your vehicle begins to slide, the system
applies the brakes to individual wheels
and, when needed, reduces engine power
at the same time. If the wheels spin when
accelerating on slippery or loose surfaces,
the system reduces engine power in order
to increase traction.
Note:The system does not apply the brakes
when vehicle speed is above 25 mph
(40 km/h).
USING TRACTION CONTROL -
VEHICLES WITH: AIR BRAKES
WARNING: Operating your vehicle
with the traction control disabled could
lead to an increased risk of loss of vehicle
control, vehicle rollover, personal injury
and death.
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Press the TCS Off button on the
instrument panel to enable the
mud/snow mode.
This is beneficial when your vehicle is stuck
in snow or on a slippery road surface. This
mode allows wheel spin to dig your vehicle
out and allows you to rock your vehicle.
Press the switch again to select standard
traction control. The system automatically
selects standard traction control at the
next ignition cycle.
System Indicator Light
Note:If the traction control light does not
flash during a traction control event or stays
illuminated, the system is not functioning
properly. Take your vehicle to an authorized
dealer for service.During traction control operation, the
traction control light flashes rapidly and
the engine does not rev-up when you press
further on the accelerator. This is normal
and is no reason for concern.
In mud/snow mode, the TCS OFF light
illuminates on the instrument cluster. If a
traction event occurs in either mode, the
stability and traction control light flashes
rapidly.
USING TRACTION CONTROL -
VEHICLES WITH: HYDRAULIC
BRAKES
WARNING: Operating your vehicle
with the traction control disabled could
lead to an increased risk of loss of vehicle
control, vehicle rollover, personal injury
and death.
The system turns on each time you switch
the ignition on.
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Use the traction control button
on the instrument panel to
switch the system off or on.
If your vehicle is stuck in mud or snow,
switching traction control off is beneficial
as this allows the wheels to spin.
Press the button again to switch the
traction control system on.
System Indicator Light
Note:If the traction control light does not
flash during a traction control event or stays
on, the system is not operating. Have the
system checked as soon as possible.
During a traction control event, the traction
control light rapidly flashes. Pressing
further on the accelerator does not cause
the engine to rev higher. This is normal and
is no reason for concern.
149
Traction Control

PRINCIPLE OF OPERATION -
VEHICLES WITH: HYDRAULIC
BRAKES
WARNING: Vehicle modifications
involving braking system, aftermarket
roof racks, suspension, steering system,
tire construction and wheel and tire size
may change the handling characteristics
of your vehicle and may adversely affect
the performance of the electronic
stability control system. In addition,
installing any stereo loudspeakers may
interfere with and adversely affect the
electronic stability control system. Install
any aftermarket stereo loudspeaker as
far as possible from the front center
console, the tunnel, and the front seats
in order to minimize the risk of interfering
with the electronic stability control
sensors. Reducing the effectiveness of
the electronic stability control system
could lead to an increased risk of loss of
vehicle control, vehicle rollover, personal
injury and death.
WARNING: Remember that even
advanced technology cannot defy the
laws of physics. It's always possible to
lose control of a vehicle due to
inappropriate driver input for the
conditions. Aggressive driving on any
road condition can cause you to lose
control of your vehicle increasing the risk
of personal injury or property damage.
Activation of the electronic stability
control system is an indication that at
least some of the tires have exceeded
their ability to grip the road; this could
reduce the operator's ability to control
the vehicle potentially resulting in a loss
of vehicle control, vehicle rollover,
personal injury and death. If your
electronic stability control system
activates, SLOW DOWN.
The system turns on each time you switch
the ignition on.
If a fault occurs in either the stability
control or the traction control system, the
following conditions are possible:
• The stability and traction control light
illuminate.
• The stability control and traction
control systems are not maintaining
traction of the wheels.
If a driving condition activates either the
stability control or the traction control
system, the following conditions are
possible:
• The stability and traction control light
flash.
• Your vehicle slows down.
• The system reduces engine power.
• A vibration in the brake pedal.
• The brake pedal is stiffer than usual.
• If the driving condition is severe and
your foot is not on the brake, the brake
pedal could move as the system
applies higher brake force.
The stability control system has several
features built into it to help you maintain
control of your vehicle:
Electronic Stability Control
The system assists in preventing skids or
lateral slides by applying the brakes to one
or more of the wheels individually and, if
necessary, decreases engine power.
151
Stability Control

• The stability control and traction
control systems do not enhance your
vehicle's ability to maintain traction of
the wheels.
If a driving condition activates either the
stability control or the traction control
system you may experience the following
conditions:
• The stability and traction control light
flashes rapidly.
• Your vehicle slows down.
• Reduced engine power.
The stability control system has several
features built into it to help you maintain
control of your vehicle:
Electronic Stability Control
The system enhances your vehicle’s ability
to prevent skids or lateral slides by
applying brakes to one or more of the
wheels individually and, if necessary,
reducing engine power.
Roll Stability Control
The system enhances your vehicle’s ability
to prevent rollovers by detecting your
vehicle’s motion and the rate at which it
changes by applying the brakes to one or
more wheels individually.
Traction Control
The system enhances your vehicle’s ability
to maintain traction of the wheels by
detecting and controlling wheel spin. See
Using Traction Control (page 149).
E72903
Vehicle without stability control
skidding off its intended route. A
Vehicle with stability control
maintaining control on a slippery
surface. B
USING STABILITY CONTROL
The system automatically turns on each
time you switch the ignition on
You cannot switch the stability control and
roll stability control systems off, but when
you shift into reverse (R), the systems
deactivate.
You can switch the traction control system
off or on. See Traction Control (page 149).
Limitations of the Stability System
Stability Control effectiveness may be
greatly reduced if:
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Stability Control

• Your vehicle speed falls below 12 mph
(20 km/h).
• You set a new gap distance.
The system applies the brakes to slow your
vehicle to maintain a safe gap distance
from the vehicle in front. The system only
applies limited braking. You can override
the system by applying the brakes.
If the system determines that its maximum
braking level is not sufficient, an audible
warning sounds, a message appears in the
information display and an indicator
flashes when the system continues to
brake. Take immediate action.
Setting the Gap Distance
You can decrease or increase the distance
between your vehicle and the vehicle in
front by pressing the gap control.
There are four gap settings from shortest
to longest.
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Press and release to decrease
the gap distance.
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Press and release to increase the
gap distance.
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The selected gap appears in the
information display as shown by the bars
in the image.
Each time you switch the system on, it
selects the last chosen gap setting.Note:The gap setting is time dependent
and therefore the distance adjusts with your
vehicle speed.
Note:It is your responsibility to select a gap
appropriate to the driving conditions.
Overriding the Set Speed
WARNING: If you override the
system by pressing the accelerator
pedal, it does not automatically apply
the brakes to maintain a gap from any
vehicle ahead.
When you press the accelerator pedal, you
override the set speed and gap distance.
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Use the accelerator pedal
normally to intentionally exceed
the set speed limit.
When you override the system, the green
indicator light illuminates and the vehicle
image does not appear in the information
display.
The system tunes the engine, transmission
controls and the stability and traction
control modes to normal mode. The
vehicle speed decreases to the set speed,
or a lower speed if following a slower
vehicle.
Changing the Set Speed
Press and release to increase the
set speed in small increments.
Press and release to decrease
the set speed in small
increments.
Press and hold either button to change the
set speed in large increments. Release the
button when the set speed has reached
the desired speed.
157
Cruise Control - Vehicles With: Adaptive Cruise Control

The system may apply the brakes to slow
the vehicle to the new set speed. The set
speed displays continuously in the
information display when the system is
active.
Canceling the Set Speed
E265298
Press and release the button or
tap the brake pedal.
The set speed does not erase.
Resuming the Set Speed
Press and release the button.
Your vehicle speed returns to the
previously set speed and gap setting. The
set speed displays continuously in the
information display when the system is
active.
Note:Only use resume if you are aware of
the set speed and intend to return to it.
Automatic Cancellation
The system is not functional at vehicle
speeds below 12 mph (20 km/h). An
audible alarm sounds and the automatic
braking releases if the vehicle drops below
this speed.
Automatic cancellation can occur when
the tires lose traction or you apply the
parking brake.
Note:If your vehicle speed drops too low,
an audible warning sounds and a message
appears in the information display.
Automatic braking releases.
Hilly Condition and Trailer Tow
Usage
You should select a lower gear when the
system is active in situations such as
prolonged downhill driving on steep
grades, for example in mountainous areas.
The system needs additional engine
braking in these situations to reduce the
load on the vehicle’s regular brake system
to prevent it from overheating.
Note:An audible alarm sounds and the
system shuts down if it applies brakes for
an extended period of time. This allows the
brakes to cool. The system functions
normally again after the brakes cool.
Note:When towing with adaptive cruise
control, switch on Diesel engine brake.
Switching Adaptive Cruise Control
Off
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Press and release the button
when the system is in standby
mode, or switch the ignition off.
Note:The set speed and gap setting is
erased when you switch the system off.
Detection Issues
WARNING: On rare occasions,
detection issues can occur due to the
road infrastructures, for example bridges,
tunnels and safety barriers. In these
cases, the system may brake late or
unexpectedly. At all times, you are
responsible for controlling your vehicle,
supervising the system and intervening,
if required.
WARNING: If the system
malfunctions, have your vehicle checked
as soon as possible.
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Cruise Control - Vehicles With: Adaptive Cruise Control