engine FORD FESTIVA 1991 Workshop Manual

Fig. 3: Serpentine Belt Routing (Continental 3.8L)

Courtesy of FORD MOTOR CO.

Fig. 4: Serpentine Belt Routing (Cougar 5.0L & Thunderbird 3.8L)

Courtesy of FORD MOTOR CO.

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Fig. 5: Serpentine Belt Routing (Cougar 5.0L & Thunderbird 5.0L)
Courtesy of FORD MOTOR CO.

Fig. 6: Serpentine Belt Routing (Crown Victoria & Grand Marquis)

Courtesy of FORD MOTOR CO.

Fig. 7: Serpentine Belt Routing (Escort & Tracer 1.8L)

Courtesy of FORD MOTOR CO.
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Fig. 8: Serpentine Belt Routing (Escort 1.9L & Tracer 1.9L)

Courtesy of FORD MOTOR CO.

Fig. 9: Serpentine Belt Routing (Mark VII)

Courtesy of FORD MOTOR CO.
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Fig. 10: Serpentine Belt Routing (Mustang 2.3L with A/C)

Courtesy of FORD MOTOR CO.

Fig. 11: Serpentine Belt Routing (Mustang 2.3L without A/C)

Courtesy of FORD MOTOR CO.
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Fig. 12: Serpentine Belt Routing (Mustang 5.0L with A/C)
Courtesy of FORD MOTOR CO.

Fig. 13: Serpentine Belt Routing (Mustang 5.0L without A/C)

Courtesy of FORD MOTOR CO.

Fig. 14: Serpentine Belt Routing (Probe 3.0L)

Courtesy of FORD MOTOR CO.
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Fig. 15: Serpentine Belt Routing (Sable 3.0L & Taurus 3.0L)

Courtesy of FORD MOTOR CO.

Fig. 16: Serpentine Belt Routing (Sable 3.8L & Taurus 3.8L)

Courtesy of FORD MOTOR CO.
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Fig. 17: Serpentine Belt Routing (Taurus 2.5L)

Courtesy of FORD MOTOR CO.

Fig. 18: Serpentine Belt Routing (Taurus 3.0L SHO)

Courtesy of FORD MOTOR CO.
NOTE: Fig. 19 has been revised as per T SB #93-26-11 dated Decem ber 22, 1993.
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Fig. 19: Serpentine Belt Routing (Tempo 2.3L & Topaz 2.3L)

Courtesy of FORD MOTOR CO.

Fig. 20: Serpentine Belt Routing (Thunderbird 3.8L SC)

Courtesy of FORD MOTOR CO.
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Fig. 21: Serpentine Belt Routing (Town Car 4.6L)

Courtesy of FORD MOTOR CO.
Copyr ight 2009 Mitchell Repair Information Company, LLC. All Rights Reserved.
Article GUID: A00050423
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Back To Article
ENGINE OVERHAUL
1991-92 FORD MOT OR CO. ENGINES 1.3L & 1.6L 4-Cylinder
ENGINE IDENTIFICATION
Engine can be identified by Vehicle Identification Number (VIN) on metal tab attached to instrument panel. Tab is close to windshield on
driver's side and is visible through windshield. VIN has 17 characters. The 8th character identifies engine.
ENGINE IDENTIFICATION CODES
ADJUSTMENTS
VALVE ARRANGEMENT
Firewall Side
In t ake val ves.
Radiator Side
Exhaust valves.
VALVE CLEARANCE ADJUSTMENT
Hydraulic lifters are used. Adjustment is NOT possible nor necessary.
REMOVAL & INSTALLATION
FUEL PRESSURE RELEASE
Remove rear seat. Remove fuel pump access panel. Disconnect fuel pump electrical connector. Start engine and allow to idle until engine dies.
ENGINE
Removal (1.3L)
1. Remove battery and battery tray. Index hood-to-hinge and remove hood. Drain coolant. Drain engine oil and transaxle fluid. Disconnect
vane airflow meter connector, vane airflow meter and hose.
2. Remove oil dipstick, cooling fan and radiator assembly. Disconnect accelerator cable from mounting bracket and throttle lever.
Disconnect speedometer cable at transaxle. Mark and disconnect fuel lines at fuel pump. Plug fuel lines. Remove heater hoses. Remove
brake booster vacuum hose. Disconnect transaxle vacuum hose.
3. Remove charcoal canister hoses from engine. Disconnect engine wiring harness. Remove alternator and brackets. Remove engine ground
strap. Raise vehicle and remove catalytic converter.
4. Disconnect A/C compressor without removing hoses, and set compressor aside. Disconnect distributor wiring at coil. On automatic
transaxle models, remove shift lever-to-manual shaft assembly nut. Remove shift cable from transaxle. Loosen front wheel bolts. Raise
vehicle and remove wheel assemblies.
5. Remove stabilizer mounting nuts and brackets. Remove lower arm clamp bolts and nuts. Pull lower arms downward, separating lower
arms from knuckles. Separate halfshafts and install Differential Plugs (T87C-7025-C) between differential side gears. See FWD AXLE
SHAFTS article in DRIVE AXLES Section.
6. On manual transaxle vehicles, disconnect clutch control cable and shift control cable rod. Remove stabilizer bar from transaxle. Remove
catalytic converter inlet pipe. Support engine assembly with hoist. Remove rear crossmember mount bolts. Remove front and rear engine
mount nuts.
7. Remove crossmember. Lower vehicle and attach engine lift hooks. Remove right engine mount bolt. Remove engine/transaxle assembly.
Remove gusset plates. Remove starter and flywheel cover. Remove torque converter bolts on automatic transaxle. Remove engine-to-
transaxle bolts. Separate transaxle from engine.
Installation (1.3L)
1. Install transaxle to engine in reverse order of removal. Attach hoist to engine/transaxle assembly and position in vehicle. Support engine
in chassis and install engine mount bolts. Raise vehicle and install front engine mount nut. Tighten nuts to specification. See TORQUE
SPECIFICATIONS table at end of article.
2. Position crossmember onto mounts and chassis. Tighten rear nut. Install mount-to-crossmember nuts and tighten. Remove differential
plugs and install halfshafts. To complete installation, reverse removal procedure. Tighten all bolts/nuts to specifications. Fill all fluid NOTE:For engine repair procedures not covered in this article, see ENGINE OVERHAUL PROCEDURES
-
GENERAL INFORMATION
article in the GENERAL INFORMAT ION section.
ApplicationVIN Code
Festiva
1.3L SOHC PFIH
Capri
1.6L DOHC PFIZ
1.6L DOHC PFI TURBO6
NOTE:When rem oving engine m ounts, m ark and note location and position to ensure proper installation.
Engine and transaxle are rem oved as an assem bly.
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