cam FORD FIESTA 2007 Owners Manual

303-01 B-67 Engine - 2.OL Duratec-HE (M14) 303-01 B-67
IN-VEHICLE REPAIR
Timing Chain(21 314 0) ,
Removal 4. Remove the timing chain guides.
1. Remove the engine front cover.
For additional information, refer to Engine
Front Cover
- in this section.
2. Detension the timing chain.
1. Unlock the timing chain tensioner ratchet.
2. Apply pressure to the timing chain guide.
3. Fix the timing chain tensioner with a suitable
pin punch.
3. N0TE:Hold the camshafts by the hexagon
with an open-ended wrench to stop them
from rotating.
Loosen the camshaft sprocket retaining
5. Remove the timing chain tensioner.
bolts.
Installation
1. Install the timing chain tensioner.
--
2006.0 Fiesta 1212006 G323910en
procarmanuals.com

303-01 B-68 Engine - 2.OL Duratec-HE (M14) 303-01 B-68
IN-VEHICLE REPAIR
2. Install the timing chain guides.
3m ACAUTION:D~ not tighten the camshaft
sprocket retaining bolts at this stage. Make
sure the camshaft sprockets rotate on the
camshafts.
Install the camshaft sprockets.
Install the timing chain.
4. Tension the timing chain.
Apply pressure to the timing chain and
remove the securing pin.
5. N0TE:Hold the camshafts by the hexagon
with an open ended wrench to stop them
from rotating.
Tighten the camshaft sprocket retaining
bolts.
6. Install the engine front cover.
For additional information, refer to Engine
Front Cover
- in this section.
2006.0 Fiesta 1212006 G323910en
procarmanuals.com

303-01 B-70 Engine - 2.OL Duratec-HE (M14) 303-01 B-70
IN-VEHICLE REPAIR
9. Disconnect the engine coolant temperature 12. Remove the exhaust manifold upper heat
(ECT) sensor electrical connector.
shield (engine shown removed for clarity).
('
10. Remove the power steering pump return 13. Remove the exhaust manifold lower heat
line support bracket.
shield (engine shown removed for clarity).
11. Remove the generator upper retaining bolt. 14. Remove the exhaust manifold retaining
nuts (engine shown removed for clarity).
Detach the exhaust manifold from the
cylinder head and position it to one side.
Discard the gasket and nuts.
15. CAUTIONS: c
n~ee~ the camshaft bearing caps and the
camshafts in order for installation.
2006.0 Fiesta 12/2006 G451308en
procarmanuals.com

303-01 B-71 Engine - 2.OL Duratec-HE (M14) 303-01 B-71
IN-VEHICLE REPAIR
n~emove the camshaft bearing caps in the Install the
cylinder head.
i sequence shown. Tighten the cylinder head bolts in the
' N0TE:Working in several stages, release each sequence
shown in five stages:
camshaft bearing cap retaining bolt two turns at a Stage I : 5 Nm.
time. Stage 2: 15 Nm.
Remove the camshafts.
~CAUTION:K~~~ the valve tappets in
order for installation.
Remove the valve tappets.
( ' 17' &AUTION:R~~~~~ the cylinder head ' bolts in the sequence shown.
Remove the cylinder head.
Discard the gasket.
Discard the bolts.
Installation
Stage3:45Nm.
Stage 4: 90 degrees.
Stage 5: 90 degrees.
3. Install the valve tappets.
4m &AUTION:W~~~~~~ in several stages,
evenly tighten the camshaft bearing cap
bolts in the sequence shown, one half turn
at a time.
Install the camshafts.
Coat the camshaft bearing caps with oil.
Tighten the bolts in the sequence shown in
two stages:
Stage I: 7 Nm.
Stage 2: 16 Nm.
I i
I. Check the cylinder head for distortion. I I
For additional information, refer to: Cylinder 5. N0TE:Only carry out the following step when
Head Distortion
(303-00 Engine System - a new cylinder head or new valves are
General Information, General Procedures). installed.
2. N0TE:lnstall a new cylinder head gasket and
bolts.
2006.0 Fiesta 1212006 G451308en
procarmanuals.com

303-01 B-85 Engine - 2.OL Duratec-HE (M14) 303-01 B-85
DISASSEMBLY
Install the drain plug. 12.
Disconnect the oil pressure switch
electrical connector.
10. Detach the engine wiring harness bracket
from the intake manifold. 13.
Disconnect the fuel injector electrical
connectors.
11. Disconnect the knock sensor
(KS) electrical
connector. 14.
Disconnect the camshaft position
(CMP)
sensor electrical connector.
2006.0 Fiesta 1212006 G451309en
procarmanuals.com

303-01 B-90 Engine - 2.OL Duratec-HE (M14) 303-01 B-90
DISASSEMBLY
38. Remove the engine front cover.
39. Detension the timing chain. Remove
the camshaft sprockets and the
timing chain.
f
41. Remove the timing chain guides.
I. Unlock the timing chain tensioner ratchet.
2. Apply pressure to the timing chain guide. 42. Remove the timing chain tensioner.
3. Lock the timing chain tensioner with a
suitable piece of wire.
40. N0TE:Hold each camshaft by the hexagon
with an open-ended wrench to stop it from
rotating.
2006.0 Fiesta 1212006 G451309en
procarmanuals.com

303-01 B-92 Engine - 2.OL Duratec-HE (M14) 303-01 B-92
DISASSEMBLY
Discard the friction washer. Discard the gasket.
50. CAUTIONS: 53. Remove the knock sensor (KS).
A~eep the camshaft bearing caps in order I - -
for installation.
A~emove the camshaft bearing caps in the
sequence shown.
N0TE:Working in several stages, release each
camshaft bearing cap retaining bolt two turns at
a
time.
Remove the camshaft bearing caps.
Remove the camshafts.
' ACAUTION:K~~~ the valve tappets in
order for installation.
Remove the valve tappets.
52m ACAUTION:R~~~~~ the cylinder head
bolts in the sequence shown.
Remove the cylinder head.
54. Remove the coolant pump.
Discard the O-ring seal.
55. Remove the thermostat housing.
2006.0 Fiesta 1212006 G451309en
procarmanuals.com

303-01 5-95 Engine - 2.OL Duratec-HE (M14) 303-01 5-95
ASSEMBLY
Engine(21 134 8)
, Special Tool(s)
I 1 Alignment Plate, Camshaft I
15030A
20507202
Removerllnstaller, Hose
Universal Flange Holding
Wrench
205-072
(1 5-030A)
Adapter for 205-072 205-072-02 (1 5-030A-02)
Clamp
303-397 (24-003) Special
Tool(s)
I Pliers,
Valve Stem Seal
General Equipment
I Engine hoist
1~6 x 18 mm bolt 1
I Straight edge I
Materials
Name Specification
I Silicone Sealant I WSE-M4G323-A4 I
I Hypoid Gear Oil I SQM-2C9002-AA I
Assembly
1. Install the oil pump.
Tighten the bolts in the sequence shown in
two stages.
Stage I:
10 Nm.
Stage2:23Nm.
*' ACAUTION:DO not remove the the
installation sleeve before installation.
N0TE:A new crankshaft rear seal carrier is
supplied preassembled with an installation sleeve
that must be removed following installation.
N0TE:lnstall a new crankshaft rear seal carrier.
Install the crankshaft rear seal carrier.
2006.0 Fiesta 1212006 G451310en
procarmanuals.com

303-01 B-98 Engine - 2.OL Duratec-HE (M14) 303-01 B-98
ASSEMBLY
Stage 5: 90 degrees. Stage 2: 16 Nm.
18. N0TE:Only rotate the crankshaft in its
21. Install the special tool.
normal direction of rotation.
Rotate the crankshaft until piston No.
I is
approximately
45 degrees before top dead
center (TDC).
19. Install the valve tappets.
20m &~~~l~~:lnstall the camshafts
approximately at valve overlap position on
cylinder No.
4.
Install the camshafts.
Working in several stages, evenly tighten the
camshaft bearing cap bolts in the sequence
shown, one half turn at a time.
Goat the camshaft bearing caps with oil.
Tighten the bolts in two stages.
Stage I: 7 Nm.
22. N0TE:lnstall a new rear friction washer.
Install the rear friction washer.
2006.0 Fiesta 1212006 G451310en
procarmanuals.com

303-01 B-100 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 00
ASSEMBLY
29. Install the timing chain tensioner.
30. Install the timing chain guides.
31 ' ACAUTION:D~ not fully tighten the
camshaft sprocket retaining bolts at this
stage. Make sure the camshaft sprockets
turn on the camshafts.
Install the camshaft sprockets.
Install the timing chain.
32. Tension the timing chain.
Apply pressure to the timing chain and
remove the securing pin.
,
33m ACAUTION:H~I~ each camshaft by the
hexagon with an open-ended wrench to
stop
it from turning.
Tighten the camshaft sprockets retaining
bolts.
34. Clean the mating face of the engine front
cover with a suitable metal surface cleaner.
35. N0TE:lnstall the engine front cover within
10 minutes of applying the sealant.
2006.0 Fiesta 1212006 G451310en
procarmanuals.com