power steering FORD FIESTA 2007 Owners Manual

21 1 -02-49 Power Steering 21 I -02-49
REMOVAL AND INSTALLATION
Steering Gear Bushing
/ I
Special Tool(s) 3. Using the special tools remove the steering
( 'Removal
1. Remove the steering gear.
For additional information, refer to Steering
Gear in this section.
2. CAUTIONS:
A~ake sure vise jaw protectors are used.
hamp the steering gear reinforcement
boss. Do not clamp the steering gear body.
Secure the steering gear in a vise.
Materials
3. Install the
steering gear.
gear
insulator bushing on both sides.
Installation
14037
1. Lubricate the steering bushing with Rubber
For additional information, refer to Steering
Gear in this section.
Installer, Wheel Hub
204-1 48 (1 4-037)
Removerllnstaller, Pivot
Bushing
205-297 (1 5-086)
2006.0 Fiesta 1212006 G91973en
Name Specification Suspension Insulator Lubricant prior to
installation.
2. Using the special tools install the steering
Rubber Suspension
Insulator Lubricant
gear insulator bushing on both sides.
E25J-I 9553-A
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21 1-03-8 Steering Linkage 21 1-03-8
REMOVAL AND INSTALLATION
Tie Rod(l3 263 0)
General Eaui~ment
Special Tool(s) 3. Remove and discard the steering gear boot
I Pipe wrench I
13025
I Vise jaw protectors I
Pincers Socket, Tie-Rod End,
Steering
Gear
2 1 1 -245
(1 3-025)
clamps.
1 Grease I ESB-MIC119-B I
Materials
Removal
4. Remove and discard the steering gear boot.
1. Remove the steering gear. For additional
information, refer to Section
211-02 [Power
Steering].
2.
N0TE:Make a note of the number of turns
used to remove the tie-rod end.
Name
S~ecification
Remove
the tie-rod end and the tie-rod end
locknut.
1. Remove the tie-rod end.
2. Remove the tie-rod end locknut.
5. Rotate the steering gear pinion to expose
the rack.
6. CAUTIONS:
ADO not clamp the steering rack on ( ' ' exposed hydraulic sealing surfaces.
A~ake sure vise jaw protectors are used.
2006.0 Fiesta 1~2006 G91976en
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21 1 -03-1 0 Steering Linkage 21 1-03-1 0
REMOVAL AND INSTALLATION
6. Install the steering gear. For additional
information, refer to Section
211-02 [Power
Steering].
2006.0 Fiesta 1212006 G91976en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)Il.GL Duratec-1 6V (Sigma)
SPECIFICATIONS
2006.0 Fiesta 1212006 GI 54208en
Ib-in
-
-
-
-
-
-
-
-
-
80
-
80
-
35
-
80
-
-
-
-
-
-
80
80
-
-
-
53
-
80
80
Ib-ft
41
35
66
35 35 18
30
18
35
-
20
-
15
-
21
-
11
-
-
13
-
35
-
-
11
15
15
-
-
-
-
Description
Engine front mount bracket to cylinder block
retaining bolts
Engine front mount retaining nuts and bolts
Engine rear mount center retaining nut
Engine rear mount outer retaining nuts
Engine support insulator retaining bolts Power steering line support bracket retaining bolts
Power steering line to power steering pump
Air conditioning
(AIC) compressor to cylinder block
retaining bolts
Generator to cylinder block top rear and lower
retaining bolts
Water pump retaining bolts
Water pump pulley retaining bolts
Oil pump to cylinder block retaining bolts
Oil pan to cylinder block retaining bolts
Oil level indicator tube bracket retaining bolt
Engine oil drain plug
Oil pump pickup pipe to cylinder block retaining
bolts
Oil pressure switch
Cylinder head bolts
Valve cover retaining bolts
Intake manifold to cylinder head retaining bolts
Exhaust manifold to cylinder head
Exhaust manifold to cylinder block
Camshaft position (CMP) sensor
Timing belt rear cover retaining bolts
Spark plugs Engine rear lifting eye retaining bolts
Coolant distribution housing retaining bolts
Ignition coil to coolant distribution housing
Camshaft bearing cap retaining bolts
Timing belt upper cover to cylinder block retaining
bolts
Timing belt lower cover to cylinder block retaining
bolts
Nm
55
48 90
48
48 25
40 25
47
9
27 9
20 4
28 9
15
a)
a)
18
a)
47 9
9
15
20
20
6
a)
9
9
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Engine - 1.25L Duratec-I 6V (Sigma)ll.4L
303-01A-I 9 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-OIA-I 9
IN-VEHICLE REPAIR
Intake Manifold(21 183 0)
Removal 6. Remove the intake manifold lower retaining
bolt.
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable mixtures
are always present and may ignite. Failure
to follow these instructions may result in
personal injury.
1. Release the fuel system pressure. For
additional information, refer to
Section
31 0-00 [Fuel System - General
Information].
2. Disconnect the battery ground cable. For
additional information, refer to
Section
414-01 [Battery, Mounting and 7. Disconnect the engine wiring harness
Cables]. electrical connector.
3. Remove the air cleaner. For additional
information, refer to Section
303-1 2 [Intake
Air Distribution and Filtering].
4. Detach the power steering fluid reservoir
from the bracket and position
it to one side.
5. Remove the accessory drive belt. For
additional information, refer to
Section
303-05 [Accessory Drive].
8. Disconnect the positive crankcase ventilation
(PCV) hose from the PCV.
2006.0 Fiesta 1212006 GI 83728en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-26 Duratec-1 6V (Sigma)Il.GL Duratec-1 6V (Sigma) 303-01 A-26
IN-VEHICLE REPAIR
16. Connect the evaporate emission (EVAP)
hose to the EVAP valve.
17. Connect the brake booster vacuum line to
the intake manifold.
19. Connect the engine wiring harness
electrical connector.

20. Install the intake manifold lower retaining
bolt and the generator bracket retaining
bolts.
18. Connect the positive crankcase ventilation
(PCV) hose to the PCV.
21. Install the accessory drive belt. For
additional information, refer to
Section
303-05 [Accessory Drive].
22. Attach the power steering fluid reservoir to
the bracket.
23. Install the air cleaner. For additional
information, refer to Section
3031 2 [Intake
Air Distribution and Filtering].
2006.0 Fiesta 1212006 GI 83728en
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Engine - I .25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
4. Remove the crankshaft pulley. 8. Detach the power steering fluid reservoir
from the bracket and position
it to one side. f
5. Remove the coolant pump pulley.
6. Remove the timing belt cover retaining bolts.
9. Detach the coolant expansion tank from the
bracket and position
it to one side.
1. Remove the timing belt upper cover retaining
bolts. 10. Disconnect the generator electrical
connector.
2. Remove the timing belt lower cover retaining
bolts.
Remove the lower cover.
7. Lower the vehicle.
11. Detach the generator from the engine.
1. Loosen the bolt.
2. Remove the bolt.
2006.0 Fiesta IZIZOO~ GI 83738en
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Engine - 1.25L Duratec-I 6V (Sigma)llm4L
303-01 A-46
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-46
IN-VEHICLE REPAIR
34. Tighten the coolant pump pulley retaining
bolts.
35. Install the valve cover.
For additional information, refer to: Valve
Cover
(303-01A Engine - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma),
In-vehicle Repair).
36. Attach the power steering fluid reservoir to
the bracket.
37. Attach the coolant expansion tank to the
bracket.
2006.0 Fiesta 1212006 GI 83738en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-48 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-48
IN-VEHICLE REPAIR
7. Remove the engine support insulator
retaining bolt.
8. Remove the exhaust manifold lower heat
shield left-hand retaining bolts. 11.
Disconnect the heated oxygen
(H02S)
sensor electrical connector. //' '
12. Disconnect the catalyst monitor sensor
electrical connector.
9. Remove the exhaust manifold lower heat
13. Detach the power steering line support
shield right-hand retaining bolts.
bracket from the cylinder head.
Remove the lower heat shield.
10. Lower the vehicle.
2006.0 Fiesta 1212006 GI 83739en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)Il.GL Duratec-I 6V (Sigma)
IN-VEHICLE REPAIR
14. Detach the power steering fluid reservoir Discard the nuts.
from the bracket and position it to one side. /
15. Detach the coolant expansion tank from
the bracket and position it to one side.
16. Install the special tools.
17. Remove the engine front mount.
18. Using the special tools lower the engine.
19. Remove the exhaust manifold upper heat
shield.
20. Remove the exhaust manifold retaining
bolts and the nuts.
2006.0 Fiesta 1212006 GI 83739en
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