power steering FORD FIESTA 2007 Workshop Manual

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-I 44 Duratec-I 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-1 44
INSTALLATION
61. Using the special tool, connect the coolant
hose to the coolant distribution housing. 64. Attach the coolant expansion tank to the
bracket.
/
62. Attach the brake booster vacuum line to 65. Using the special tool, connect the degas
the intake manifold.
hose to the cylinder head.
63. Connect the low pressure evaporate 66. Attach the power steering fluid reservoir to
emission (EVAP) hose to the EVAP valve.
the bracket.
2006.0 Fiesta 12/2006 G380459en
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303-01 B-5 Engine - 2.OL Duratec-HE (M14) 303-01 B-5
SPECIFICATIONS
Torque Specifications - --- -- - -- -
Description Nm l b-ft Ib-in
Air cleaner retaining bracket
Air cleaner resonator support bracket retaining bolts Battery cable to generator electrical connector
I Cylinder head retaining bolts I a) I - I - I
Battery tray support bracket retaining bolts
I
--
I Camshaft bearing caps retaining bolts a) IT
15
15
I Camshaft sprocket retaining bolts I 72 I 53 I - I
25
I Camshaft position (CMP) sensor retaining bolt I 6 1 - I 53 I
11
I1
-
-
18
I Engine front cover lower blanking plug I 12 I 9 I - I
-
Engine front cover retaining bolts
Engine front cover upper blanking plug
I Engine support insulator retaining bolts I 48 I 35 I - I
Engine wiring harness bracket to valve cover
retaining nut
a)
10
I Generator upper retaining bolt I 25 I 18 I - I
-
-
I Coolant plugs (4) to cylinder head I 75 I 55 I - I
-
89
Hood latch lever retaining bolts
Crankshaft pulley retaining bolts
Coolant expansion tank retaining nut
Coolant plug to cylinder block
I Power steering pump retaining bolt I 23 I 17 I - I
15
a)
8
43
I
--
I Power steering bracket retaining nut 15 IT
Power steering reservoir retaining bolts
Power steering pipe to the power steering
Power steering supply line to intake manifold
retaining bolt
11
-
-
32
Power steering high-pressure line retaining bracket
retaining bolt
-
-
71
-
9
65
I Power steering return line support bracket retaining I 15 I 11 I - I
1 nut
-
48 80 -
Exhaust
manifold bracket retaining bolts
2006.0 Fiesta 1212006 G451278en
Exhaust manifold upper heat shield retaining bolts
Exhaust manifold lower heat shield retaining bolts
Exhaust manifold to the cylinder head retaining nuts
Exhaust manifold studs to cylinder head
25
10
10
55
17 18
-
-
-
41
13 89
89 -
-
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303-01 B-I 6 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 6
GENERAL PROCEDURES
Valve Clearance Adjustment
Feeler gauges 1
Materials
Special
Tool(s) 4.
Unclip the engine wiring harness from the i..
I I
Name Specification
intake manifold.
4. Remove the positive crankshaft ventilation
(PCV) hose.
/ ES21202
&
21211
1. Disconnect the battery ground cable.
General
Equipment
i
Socket, Spark Plug
303-499 (2
1 -202)
Pliers, Valve Stem Seal
303-508
(2 1 -2 1 1 )
- --
For additional information, refer to: Battery
Disconnect (41 4-01 Battery, Mounting and
Cables, General Procedures).
Silicone Sealant
2. Remove the air cleaner.
WSE-M4G323-A4
For additional information, refer to: Air 5. Disconnect the camshaft position (CMP)
Cleaner - 2.OL Duratec-HE (M14) (303-1 2
sensor electrical connector.
Intake Air Distribution and Filtering,
Removal and Installation).
3. Detach the engine wiring harness from the
valve cover.
1. Unclip the power steering return line from the
engine wiring harness bracket.
2. Remove the air cleaner retaining bracket.
3. Unclip the engine wiring harness bracket
from the intake manifold.
2006.0 Fiesta 1212006 G451279en
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303-01 B-19 Engine - 2.OL Duratec-HE (M14) 303-01 B-19
22. Using the special tool, connect the spark 25. Connect the CMP sensor electrical
plug electrical connectors. connector.
1 1
GENERAL PROCEDURES
23. Install the evaporative emission (EVAP) 26. Install the positive crankshaft ventilation
valve support bracket. (PCV) hose.
24. Install the air cleaner retaining bracket. 27. Attach the engine wiring harness to the
valve cover.
1. Clip the engine wiring harness to the intake
manifold.
2. Clip the engine wiring harness bracket to the
intake manifold.
3. Install the air cleaner retaining bracket.
4. Clip the power steering return line to the
engine wiring harness bracket.
2006.0 Fiesta 1212006 G451279en
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303-01 8-22 Engine - 2.OL Duratec-HE (M14) 303-01 B-22
IN-VEHICLE REPAIR
9. Detach the wiring harness from the intake
13. Remove the fuel rail.
manifold. For additional information, refer to: Fuel
Rail (303-04 Fuel Charging and Controls
- 2.OL Duratec-HE (M14), Removal and
Installation).
14. Detach the starter motor electrical
connector from the intake manifold.
10. Detach the power steering supply line from
the intake manifold.
15. Disconnect the manifold absolute pressure
(MAP) sensor electrical connector.
,.
.. 1
11. Lower the vehicle.
12. Detach the engine wiring harness from the
valve cover.
1. Unlcip the power steering return line from the
wiring harness bracket.
2. Remove the air cleaner retaining bracket.
16. Detach the evaporative emission valve
3. Unclip the engine wiring harness bracket (EVAP) hose from the intake manifold.
from the intake manifold.
4. Unclip the engine wiring harness from the
intake manifold.
2006.0 Fiesta 12/2006 G451284en
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303-01 B-23 Engine - 2.OL Duratec-HE (M14) 303-01 B-23
IN-VEHICLE REPAIR
17. Disconnect the intake manifold runner 20. Disconnect the hood latch electrical
control (IMRC) electrical connector. connector.
18. Disconnect the throttle body electrical 21. Remove the hood latch lever retaining bolt.
connector.
22. Detach the hood latch from the radiator
19. Disconnect the knock sensor (KS) electrical grille
opening panel reinforcement.
connector (power steering fluid reservoir
shown removed for clarity).
Detach the KS electrical connector from the
intake manifold.
2006.0 Fiesta 1212006 G451284en
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303-01 B-26 Engine - 2.OL Duratec-HE (M14) 303-01 B-26
IN-VEHICLE REPAIR
Crankshaft Pulley(21 572 0)
Special Tool(s)
I I Flange Holding Wrench, I
Universal
205-072
Adapter for 205-072
205-072-02
Alignment Tool, Camshaft
Alignment
303-376
Timing Peg, Crankshaft TDC
position
303-507
I I Pliers, Valve Stem Seal
General Equipment
I Bolt M6 x 18 mm I
Materials
Name
S~ecification
I Silicone sealant I WSE-M4G323-A4 I
Removal
I. Disconnect the battery.
For additional information, refer to: Battery
Disconnect (414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
3. Detach the engine wiring harness from the
valve cover.
1. Unclip the power steering fluid return line
from the retaining clips.
2. Remove the air cleaner retainer.
3. Unclip the engine wiring harness bracket at
the intake pipe.
4. Unclip the engine wiring harness at the intake
pipe.
2006.0 Fiesta 1212006 G451288en
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303-01 B-34 Engine - 2.OL Duratec-HE (M14) 303-01 B-34
IN-VEHICLE REPAIR
37. Install the EVAP valve bracket. 40. Attach the positive crankcase ventilation
(PCV) hose to the valve cover.
/- r.
38. Install the air cleaner retainer.
41. Attach the engine wiring harness to the
valve cover.
1. Clip on the engine wiring harness at the
intake pipe.
2. Clip on the engine wiring harness bracket at
the intake pipe.
3. Install the air cleaner retainer.
4. Connect the power. steering fluid return line
to the retaining clip.
42. Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
43. Connect the battery ground cable.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
2006.0 Fiesta 1212006 G451288en
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303-01 B-39 Engine - 2.OL Duratec-HE (M14) 303-01 B-39
IN-VEHICLE REPAIR
Special Tool(s)
I I Universal Flange Holding I
General Equipment
15030A
1~6 x 18 mm bolt I
Wrench
205-072
Materials
Name Specification
Removal
Hypoid Gear Oil
Silicone Sealant
1. Disconnect the battery ground cable.
SQM-2C9002-AA
WSE-M4G323-A4
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
3. Detach the engine wiring harness from the
valve cover.
1. Unclip the power steering return line from the
engine wiring harness bracket.
2. Remove the air cleaner retaining bracket.
3. Unclip the engine wiring harness bracket
from the intake manifold.
4. Unclip the engine wiring harness from the
intake manifold.
4. Remove the positive crankshaft ventilation
(PCV) hose.
2006.0 Fiesta 1212006 G451293en
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303-01 B-48 Engine - 2.OL Duratec-HE (M14) 303-01 B-48
IN-VEHICLE REPAIR
36. lnstall the evaporative emission (EVAP)
valve support bracket.
37. lnstall the air cleaner retaining bracket.
38. Connect the camshaft position (CMP)
sensor electrical connector.
39. lnstall the positive crankshaft ventilation
(PCV) hose.
f
40. Attach the engine wiring harness to the
valve cover.
I. Clip the engine wiring harness to the intake
manifold.
2. Clip the engine wiring harness bracket to the
intake manifold.
3. lnstall the air cleaner retaining bracket.
4. Clip the power steering return line to the
engine wiring harness bracket.
41. lnstall the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (30312
Intake Air Distribution and Filtering,
Removal and Installation).
42. Connect the battery ground cable.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
2006.0 Fiesta 1212006 G451293en
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