oil FORD FIESTA 2007 Workshop Manual

303-01 B-I 4 Engine - 2.OL Duratec-HE (M14) 303-01 8-1 4
DESCRIPTION AND OPERATION
Oil filter adapter Engine oil cooler I I I
Item Descri tio on
I 1 I Oil cooler retaining bolt I
1 2 1 Oil cooler I
1 3 1 Oil filter I
1 4 1 Oil pressure switch I
1 5 1 Oil filter adapter retaining bolts I
1 6 1 Oil filter adapter gasket I
1 7 1 Oil filter adapter I
Item Description
1 3 ( Oil cooler O-ring seal 7
1
2
The oil filter adapter is mounted on the cylinder
block with a gasket. Oil cooler retaining bolt
Oil cooler
2006.0 Fiesta 1212006 G461395en
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303-01 B-21 Engine - 2.OL Duratec-HE (M14) 303-01 B-21
IN-VEHICLE REPAIR
Intake Manifold(21 183 0)
Removal
1. Disconnect the battery.
For additional information, refer to: Battery
Disconnect (414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
lntake Air Distribution and Filtering,
Removal and Installation).
3. Remove the right-hand headlamp.
6. Disconnect the generator electrical
connectors.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation). 7.
Remove the intake manifold lower retaining
4. Raise and support the vehicle. For additional bolt.
information, refer to: (I
00-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
( 5. Disconnect the crankshaft position (CKP)
sensor electrical connector.
8. Remove the oil level indicator tube lower
retaining bolt.
2006.0 Fiesta 1212006 G451284en
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303-01 B-24 Engine - 2.OL Duratec-HE (M14) 303-01 B-24
IN-VEHICLE REPAIR
23. Disconnect the brake booster vacuum line
26. Disconnect the positive crankshaft
from the intake manifold.
ventilation
(PCV) hose from the intake
manifold.
24. Remove the oil level indicator and oil level
indicator tube.
27. Remove the intake manifold.
Installation
1. N0TE:lnstall new gaskets if necessary.
To install, reverse the removal procedure.
25. Remove the intake manifold retaining bolts
(engine shown removed for clarity).
Detach the intake manifold from the cylinder
head.
2006.0 Fiesta 12/2006 G451284en
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303-01 B-39 Engine - 2.OL Duratec-HE (M14) 303-01 B-39
IN-VEHICLE REPAIR
Special Tool(s)
I I Universal Flange Holding I
General Equipment
15030A
1~6 x 18 mm bolt I
Wrench
205-072
Materials
Name Specification
Removal
Hypoid Gear Oil
Silicone Sealant
1. Disconnect the battery ground cable.
SQM-2C9002-AA
WSE-M4G323-A4
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
3. Detach the engine wiring harness from the
valve cover.
1. Unclip the power steering return line from the
engine wiring harness bracket.
2. Remove the air cleaner retaining bracket.
3. Unclip the engine wiring harness bracket
from the intake manifold.
4. Unclip the engine wiring harness from the
intake manifold.
4. Remove the positive crankshaft ventilation
(PCV) hose.
2006.0 Fiesta 1212006 G451293en
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303-01 B-43 Engine - 2.OL Duratec-HE (M14) 303-01 B-43
IN-VEHICLE REPAIR
23m L?~AUTION:K~~~ the camshaft bearing Coat the camshaft bearing caps with oil.
I caps, the camshafts and the camshaft Tighten the bolts in two stages:
- s~rockets in order for installation. Stage I: 7 Nm. 1 Stage 2: 16 Nm. N0TE:Working in several stages, release each
camshaft bearing cap retaining bolt two turns at a
time.
Remove the camshaft bearing caps in the
sequence shown.
24. N0TE:Using a suitable piece of wire,
prevent the timing chain and the sprocket
from dropping into the timing case.
I Detach the intake camshaft sprocket from
the intake camshaft.
25m ACAUTION:K~~~ the valve tappets in
order for installation.
Remove the valve tappets.
Installation
1. Install the valve tappets.
2.
N0TE:Do not tighten the camshaft sprocket
retaining bolt at this stage.
Attach the intake camshaft sprocket together
with the timing chain to the intake camshaft
and insert the intake camshaft.
3. CAUTIONS:
Anstall the camshafts approximately at
valve overlap position cylinder No.
4.
nlnstall the camshafts and bearing caps
in their original location.
4. N0TE:Only carry out the following step when
a new cylinder head or new valves are
installed.
Check the valve clearance and adjust
if
necessary.
For additional information, refer to: Valve
Clearance Adjustment (303-01 Engine
- 2.OL
Duratec-HE (M14), General Procedures).
5. N0TE:Do not tighten the camshaft sprocket
retaining bolt at this stage.
Attach the exhaust camshaft sprocket
together with the timing chain to the exhaust
camshaft.
Install the camshafts.
Working in several stages, evenly tighten the
camshaft bearing cap bolts in the sequence
shown, one half turn at a time.
2006.0 Fiesta 1212006
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303-01 B-49 Engine - 2.OL Duratec-HE (M14) 303-01 B-49
IN-VEHICLE REPAIR
Oil Pan(21 154 0)
Materials
Name Specification
. Special Tool(s) 4. Loosen the transaxle upper retaining bolts
1 Cleaner I WSK-M2G342-A I
I Silicone Sealant I WSE-M4G323-A4 I
approximately 10 mm.
/ 21 179
Removal
1. Disconnect the battery.
Separator, Oil Pan
303-428 (21 -1
79)
5. Raise and support the vehicle. For additional
information, refer to: (100-02 Jacking and
Lifting)
-
For additional information, refer to: Battery Jacking
(Description and Operation),
Disconnect
(414-01 Battery, Mounting and Lifting
(Description and Operation).
Cables, General Procedures).
2. Remove the air cleaner.
' For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
3. Remove the oil level indicator and oil level
indicator tube upper retaining bolt.
6. Remove the oil level indicator tube lower
retaining bolt.
7. Remove the engine support insulator.
2006.0 Fiesta 1212006 G451306en
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303-01 B-50 Engine - 2.OL Duratec-HE (M14) 303-01 B-50 -
IN-VEHICLE REPAIR
8. Drain the engine. 12. Remove the engine front cover lower
Allow the oil to drain into a suitable container. retaining bolts. //
9. N0TE:lnspect the oil pan drain plug seal for
damage. Install a new drain plug and seal if
required.
lnstall the drain plug.
10. Loosen the transaxle right-hand retaining
bolts approximately
10 mm.
11. Loosen the transaxle left-hand retaining
bolts approximately 10 mm. 13.
Remove the transaxle lower retaining bolts.
14. Slide back the transaxle approximately
8
mm.
15. Remove the oil pan retaining bolts.
2006.0 Fiesta 1212006 G451306en
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303-01 B-51 Engine - 2.OL Duratec-HE (M14) 303-01 B-51
IN-VEHICLE REPAIR
16. Using the special tool, remove the oil pan. Install the
oil pan.
1
Installation 5. N0TE:Do not tighten the transaxle lower
retaining bolts at this stage.
I. Clean the mating faces of the cylinder block,
Install the transaxle lower retaining bolts.
the oil pan and the engine front cover with
cleaner.
2. Apply a 3 mm bead of sealant to the oil pan.
3. N0TE:lnstall the oil pan within 10 minutes
of applying the silicone sealant and tighten
the retaining bolts within a further
5 minutes.
Apply a 3 mm bead of sealant to the oil pan.
4. N0TE:Do not tighten the oil pan retaining
bolts at this stage. 6.
Install the engine front cover lower retaining
bolts.
2006.0 Fiesta 1212006 G451306en
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303-01 B-52 Engine - 2.OL Duratec-HE (M14) 303-01 B-52
IN-VEHICLE REPAIR
7. Tighten the oil pan retaining bolts in the 10. Install the oil level indicator tube lower
sequence shown. retaining bolt.
f'
8. Tighten the transaxle lower retaining bolts. 11. Tighten the transaxle left-hand retaining
bolts.
9. Install the engine support insulator.
12. Tighten the transaxle right-hand retaining
bolts.
13. Lower the vehicle.
2006.0 Fiesta 1212006 G451306en
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303-01 B-53 Engine - 2.OL Duratec-HE (M14) 303-01 B-53
IN-VEHICLE REPAIR
14. Tighten the transaxle upper retaining bolts.
15. Install the oil level indicator and oil level
indicator tube upper retaining bolt.
16. Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
17. Connect the battery.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
18. Fill the engine with engine oil.
For additional information, refer to:
Specifications
(303-01 Engine - 2.OL
Duratec-HE (M14), Specifications).
2006.0 Fiesta 1212006 G451306en
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