steering FORD FIESTA 2007 Workshop Manual

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)llm6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
21. Using the special tool, disconnect the 24.
Disconnect the electronic ignition (El) coil
/ coolant hose from the coolant distribution electrical connector.
I I assembly.
25. Disconnect the heated oxygen
(H02S)
22. Using the special tool, detach the degas sensor electrical connector.
hose from the cylinder head.
Detach the electrical connector from the
Using the special tool, detach the degas hose bracket.
from the cylinder head.
26. Detach the power steering line bracket from
23. Disconnect the engine coolant temperature the
cylinder head.
(ECT) electrical connector.
2006.0 Fiesta 1212006 GI 83740en
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Engine - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
Stage 1 : 20 Nm.
Stage2: 55 Nm.
8. Attach the power steering line bracket to the
cylinder head.
TIE0030694
6. Tighten the exhaust manifold lower retaining g, Connect the heated oxygen (H02S) sensor bolts. electrical connector.
Attach the electrical connector to the bracket.
7. Install the exhaust manifold upper heat
shield. 10. Connect the electronic ignition (El) coil
electrical connector.
2006.0 Fiesta 1212006 GI 83740en
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Engine - I .25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
REMOVAL
7. Disconnect the fuel return line quick release 10. Detach the power steering fluid reservoir
coupling. from
the bracket and position
it to one side.
i For additional information, refer to: Quick
Release Coupling
(310-00 Fuel System -
General Information, General Procedures).
8. Disconnect the fuel supply line quick release
coupling.
For additional information, refer to: Quick
Release Coupling
(310-00 Fuel System -
General Information, General Procedures).
9. Detach the fuel line and the degas line from
the intake manifold.
Remove the cable tie. 11.
Using
the special tool, disconnect the
degas hose from the cylinder head.
12. Detach the coolant expansion tank from
the bracket and position
it to one side.
2006.0 Fiesta 1212006 GI 131 63en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-72 Duratec-1 6V (Sigma)Il.GL Duratec-1 6V (Sigma) 303=01 A-72
REMOVAL
13. Using the special tool, disconnect the 16. Disconnect the catalyst monitor sensor
coolant hose from the coolant distribution electrical connector.
housing.
I
17. Disconnect the power steering pressure
14. Using the special tool, disconnect the hose
(PSP) switch electrical connector.
from the coolant distribution housing.
18. Disconnect the engine wiring harness
15. Disconnect the heated oxygen (H02S) electrical connector.
sensor electrical connector.
2006.0 Fiesta 1212006 Gll3163en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V (Sigma)
REMOVAL
26. Remove the engine wiring harness support
29. Detach the power steering line support
bracket. bracket from the cylinder head.
f
27. Disconnect the engine coolant temperature
30. Detach the power steering line from the
(ECT) electrical connector.
power steering pump mounting bracket.
28. Disconnect the electronic ignition (El) coil
31. Disconnect the engine ground cable.
electrical connector.
32. Raise and support the vehicle.
For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
and Operation).
2006.0 Fiesta 1212006 GII 31 63en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-76 Duratec-1 6V (Sigma)lll6L Duratec-1 6V (Sigma) 303-01 A-76
REMOVAL
Support the exhaust flexible pipe with a
suitable support wrap or suitable splint. 43.
Detach the power steering line support
bracket from the engine block.
/' -
40. Detach the exhaust flexible pipe from the
44. Disconnect the power steering line from
catalytic converter. the steering pump.
Discard the nuts and the gasket.
Allow the fluid to drain into a suitable
container.
41. Remove the accessory drive belt.
For additional information, refer to: 45.
Using the special tool, detach the power
Accessory Drive Belt
- I .4L Duratec-16V steering line from the power steering pump.
(Sigma)ll.GL Duratec-1 6V (Sigma), Allow the fluid to drain into a suitable
Vehicles With: Air Conditioning (303-05 container.
Accessory Drive, Removal and
Installation).
42. Detach the
AIC compressor from the
cylinder block and position
it to one side.
2006.0 Fiesta 1212006 GII 31 63en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-0 I Am82 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
303-01 Am82
REMOVAL
Lifting Bracket, Engine
303-1 22 (21 -068A)
Engine - Vehicles With: Automatic Transaxle
Special Tool(s) present and may ignite. Failure to follow (.
2. Remove the air cleaner.
622
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V
(Sigma) (303-12 Intake Air Distribution and
Filtering, Removal and Installation).
I I 1 3. Drain the cooling system.
Wrench, Hydraulic Line Union
"-269 (13-027)
I I Remover/lnstaller, Hose I
these instructions may result in personal
injury.
1. Release the fuel system pressure.
For
additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System - General Information, General
Procedures).
General Eaui~ment
I Engine hoist I
I Securing straps I
I Workshop table I
All vehicles
WARNINGS:
A Refer to the Material Safety Data Sheets
for the Automatic Transmission
Fluid
E-AW. Failure to follow this instruction may
result in personal injury. Certain
Transmission and Power Steering fluids
supplied to Ford contain additives which
may cause skin irritation or other skin
reactions after contact.
For
additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
A Do not smoke or carry lighted tobacco or
open flame of any type when working on
or near any
fuel related components.
Highly flammable vapors are always
For additional information, refer to: Cooling
System Draining, Filling and Bleeding -
1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma)llm3L Duratec-8V (Rocam) (303-03A,
General Procedures). ,'
4. Remove the front wheels and tires. C'
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
5. Disconnect the powertrain control module
(PCM) electrical connector.
For
additional information, refer to:
Powertrain
Control Module (PCM) - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-14
Electronic Engine Controls, Removal and
Installation).
6. Loosen the strut and spring assembly top
mount nuts by three turns on both sides.
--
2006.0 Fiesta 1212006 G380458en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-83 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-83
REMOVAL
7. Disconnect the fuel return line quick release 10. Detach the power steering fluid reservoir
coupling. from the
bracket and position
it to one side.
For additional information, refer to: Quick
Release Coupling
(31 0-00 Fuel System -
General Information, General Procedures).
8. Disconnect the fuel supply line quick release
coupling.
For additional information, refer to: Quick
Release Coupling
(310-00 Fuel System -
General Information, General Procedures).
9. Detach the fuel line and the degas line from
the intake manifold.
Remove the cable tie.
11. Using the special tool, disconnect the
degas hose from the cylinder head.
12. Detach the coolant expansion tank from
the bracket and position
it to one side.
2006.0 Fiesta 1212006 G380458en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)/l.6L Duratec-I 6V (Sigma)
REMOVAL
19. Disconnect the power steering pressure 22.
Disconnect the engine wiring harness
(PSP) switch electrical connector. electrical
connector.
I
20. Detach the power steering line support 23. Disconnect
the EVAP electrical connector.
bracket from the cylinder head.
24. Disconnect the knock sensor (KS) electrical
21. Detach the power steering line from the connector.
power steering pump mounting bracket.
2006.0 Fiesta 121200'6 G380458en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 Am90 Duratec-I 6V (Sigma)ll.GL Duratec-1 6V (Sigma) 303-01 A-90
REMOVAL
50. Detach the AIC compressor from the See - Transmission Fluids.
cylinder block and position it to one side.
All vehicles
53. Using the special tool, detach the power
steering line from the power steering pump.
51. Detach the power steering line support For
additional information, refer to: Health
bracket from the engine block. and
Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Allow the fluid to drain into a suitable
container.
52. Disconnect the power steering line from
the steering pump.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation). For
additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
2006.0 Fiesta 1212006 G380458en
procarmanuals.com