brake FORD FIESTA 2007 Workshop Manual

206-09A-19 Anti-Lock Control 206-09A-19
REMOVAL AND INSTALLATION
13. Remove the ABS module.
Installation
I. To install, reverse the removal procedure.
2. Bleed the brake system. For additional
information, refer to:
(206-00 Brake System
= General Information)
Brake System Bleeding (General
Procedures),
Brake System Pressure Bleeding (General
Procedures).
i
2006.0 Fiesta 121~0o6 G406272en
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206-09A-20 Anti-Lock Control 206-0949-20
REMOVAL AND INSTALLATION
Rear Wheel Speed Sensor(l2 785 0)
Removal
All vehicles
I. Raise and support the vehicle. For additional
information, refer to: (100-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
Vehicles with rear drum brakes
2. Detach the wheel speed sensor from the
wheel spindle on both sides.
Vehicles with rear disc brakes
3. Detach the wheel speed sensor from the
wheel spindle on both sides.
4. Detach the wheel speed sensor wiring
harness from the wheel speed sensor wiring
harness support bracket on both sides.
All vehicles
5. Disconnect the wheel speed sensor electrical
connector.
6. Detach the wheel speed sensor support
bracket and wheel speed sensor wiring
harness from the beam axle.
Discard the retaining clips.
2006.0 Fiesta 1212006 GI 83775en
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206-09A-22 Anti-Lock Control 206-09A-22
REMOVAL AND INSTALLATION
Rear Wheel Speed Sensor Ring(l2 788 0)
Special Tool(s)
I I Installer, ABS Sensor Ring I
General Eaui~ment
I Soft faced hammer I
Removal
Remove and discard the wheel hub retaining \.
nut.
Vehicles with rear drum brakes
All vehicles
1. Remove the brake drum. 5. Remove and discard the wheel speed sensor
For additional information, refer to: Brake ring
(brake disc shown).
Drum
(206-02 Drum Brake, Removal and
Installation).
Vehicles with rear disc brakes
2. Remove the dust cap.
Installation
All vehicles
1. CAUTIONS:
AMake sure the wheel speed sensor ring 3. Remove the brake disc.
is not knocked, damaged and kept free from
For additional information, refer to: Brake metal
fragments.
Disc
(206-04 Rear Disc Brake, Removal and
Installation).
A~rotect the face of the wheel speed
sensor ring with a non-ferrous flat block to
4. Remove the wheel hub.
prevent damage.
AMake sure the wheel hub or brake drum
is adequately supported and do not allow
it
to rest on the wheel studs. f
AMake sure the wheel speed sensor ring ''- '
is pressed on slowly and squarely until fully
seated.
ADO not exceed a maximum load of 10 kN.
2006.0 Fiesta 1212006 GI 83776en
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Anti-Lock Control
REMOVAL AND INSTALLATION
Using the special tool, install a new wheel Using
a soft faced hammer and a wooden
/ speed sensor ring (brake disc shown). block,
install the dust cap.
Vehicles with rear disc brakes
2. CAUTIONS:
AAvoid any impact on the wheel speed
sensor ring.
n~ake sure the wheel speed sensor ring
is clean.
A~void any contact between the wheel
, speed sensor ring and a magnetic surface.
( , A~otate the hub assembly 10 times
counterclockwise when tightening the wheel
hub retaining nut to prevent damage to the
wheel bearing.
Vehicles with rear drum brakes
5. CAUTIONS:
AAvoid any impact on the wheel speed
sensor ring.
AMake sure the wheel speed sensor ring
is clean.
AAvoid any contact between the wheel
speed sensor ring and a magnetic surface.
Install the brake drum.
For additional information, refer to: Brake
Drum (206-02 Drum Brake, Removal and
Installation).
N0TE:lnstall a new wheel hub retaining nut.
Install the wheel hub.
3. Install the brake disc.
For additional information, refer to: Brake
Disc (206-04 Rear Disc Brake, Removal and
Installation).
4.
N0TE:lf the dust cap is damaged a new dust
cap must be installed.
2006.0 Fiesta 1212006 GI 83776en
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206-09B-1 Anti-Lock Control - Traction Control 206-09B-1
SECTION 206-09B Anti-Lock Control - Traction Control
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications
........................................................................\
.............................................. 206-09B-2
DIAGNOSIS AND TESTING
Anti-Lock Control
- Traction Control.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206-09B-3
REMOVAL AND INSTALLATION Rear Wheel Speed Sensor Ring
............................................................ ....... (1 2 788 0) 206-098-4
Rear Wheel Speed Sensor .............................................. ............................... (12 785 0) 206-09B-5
Hydraulic Control Unit (HCU)
........................................................................\
.................... 206-098-6
Anti-Lock Brake System (ABS) Module.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206-09B-7
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206-09B-2 Anti-Lock Control - Traction Control 206-09B-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
I I Specifications I {-
I Super DOT 4 brake fluid I ESD-M6C57-A 1 \.,
Torque S~ecifications
Hydraulic control unit (HCU) support bracket
retaining bolts
2006.0 Fiesta 1212006 G89252en
HCU retaining bolts
Brake tube to HCU union
Wheel speed sensor retaining bolt 23 10
13
9 17
-
-
10
-
89
-
80
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206-09B-6 Anti-Lock Control - Traction Control 206-09B-6
REMOVAL AND INSTALLATION
Hydraulic Control Unit (HCU)
Removal
1. N0TE:The traction control function is only
available on vehicles equipped with the MK60
anti-lock brake system (ABS) and the
stability assist program.
For additional information, refer to: Hydraulic
Control Unit (HCU) (206-09 Anti-Lock
Control
- Stability Assist, Removal and
Installation).
2006.0 Fiesta 1212006 G410616en
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206-09B-7 Anti-Lock Control - Traction Control 206-09B-7
REMOVAL AND INSTALLATION
Anti-Lock Brake System (ABS) Module
Removal
1. N0TE:The traction control function is only
available on vehicles equipped with the MK60
anti-lock brake system (ABS) and the
stability assist program.
For additional information, refer to: Stability Assist Module
(206-09 Anti-Lock Control -
Stability Assist, Removal and Installation).
2006.0 Fiesta 1212006 G410617en
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206-09C-2 Anti-Lock Control - Stability Assist 206-096-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
Specificat
I ions 1
/ Super DOT 4 brake fluid
Torque Specifications
Description
I Nm I Ib-ft I Ib-in I
HCU support bracket retaining bolts I 20 I 15 I - I
Hydraulic control unit (HCU) to support bracket
retaining bolts
Brake tube to HCU unions
I 18 I 13 I - I
9
Wheel speed sensor retaining bolts I 9 I - I 80 I
Stability assist module to HCU retaining bolts I 5 I - I 44 I
2006.0 Fiesta 12/2006 G314562en
Yaw rate sensor and accelerometer assembly
retaining bolts
Yaw rate sensor and accelerometer assembly cover
retaining bolts 5
4
-
-
44
35
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206-096-4 Anti-Lock Control - Stability Assist 206-096-4
REMOVAL AND INSTALLATION
Hydraulic Control Unit (HCU)
Materials Remove
the brake master cylinder to
hydraulic control unit (HCU) brake tubes.
Name Specification
I Super DOT4 brake fluid I ESD-M6C57-A 7
Removal
A CAUTI0N:lf brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
1. Remove the brake master cylinder. For
additional information, refer to
Section
206-06 [Hydraulic Brake Actuation].
2. Detach the engine wiring harness electrical
connector from the wheelhouse assembly.
3. CAUTIONS:
hap the brake tubes to prevent fluid loss
or dirt ingress.
nplug the hydraulic control unit (HCU)
ports to prevent fluid loss or dirt ingress.
N0TE:Make a note of the position of the brake
tubes, to aid installation.
4. CAUTIONS:
&ap the brake tubes to prevent fluid loss
or dirt ingress.
Aplug the HCU ports to prevent fluid loss
or dirt ingress.
N0TE:Make a note of the position of the brake
tubes, to aid installation.
Disconnect the brake tubes from the HCU.
2006.0 Fiesta 1212006 ~327341 en
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