body FORD FIESTA 2007 User Guide

100-01 -5 Identification Codes 1 00-01-5
DESCRIPTION AND OPERATION
Vehicle Certification Label (Typical) or VIN Plate
Item Description
I 1 I National or whole vehicle type approval I
1 3 1 Gross vehicle mass (GVM) I
1 4 1 Gross train mass (GTM) I
1 5 1 Maximum permissible front axle mass I
~l~aximum permissible rear axle mass I
1 7 1 Smoke value (diesel only) I
1 8 1 Model body or type I
1 9 1 Model type I
Item Description
1 1 0 1 Door combination I
I 11 I Exhaust emission level codes I
112 1 Body color codes I
1 13 1 Interior trim codes I
1 14 1 Transaxle final drive ratio I
1 15 1 Transaxle codes I
1 16 1 Engine codes I
Items 1 to 6: Vehicle Certification Label
--
17
18 Hand
of drive
Axle mounting (Transit only)
--
2006.0 Fiesta 1212006 G413286en
Item
ltem 1: National or whole vehicle type approval
Item 2: VIN
Item 3: GVM
Details
A unique code required by legislation in certain
territories.
Vehicle identification number.
Indicates maximum legal laden mass, in territories
where this is required.
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Identification Codes
DESCRIPTION AND OPERATION
I Item 1 Details I
Indicates the maximum combined mass of vehicle
and trailer or caravan.
ltem 5: Maximum permissible front axle mass Maximum permissible loading on the front wheels
of the vehicle.
ltem
6: Maximum permissible rear axle mass Maximum permissible loading on the rear wheels
of the vehicle.
I Per meter I
ltem 7: Smoke Value (Diesel only)
Number
I JC3 I %door van (Fiesta) I
Smoke Value
ltem
8 Model Body or Type
I JD3 I %door (Fiesta) I
Code
I JHI I 5-door (Fiesta) I
Model Body or Type
I JU2 I 5-door (Fusion) I
ltem 10: Door Combination
ltem
9: Model
Type
ltem 11: Exhaust Emission Level Codes
f Code
Code
-
Model Type
Door Combination
-
ltem 12: Body Color Codes
Code
S 7 Exhaust Emissions
2000 EEC (Stage
Ill)
Stage IV requirements
Code B
I J I Tonic
Body Color
Diamond White
D
G Panther Black
Performance Blue
I Q I Oyster Silver I
K
L
M
2006.0 Fiesta 1212006 G413286en
Colorado Red
Deep Rosso Red Magnum Grey
([
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100-01-7 Identification Codes 100-01 -7
DESCRIPTION AND OPERATION
Item 13: lnterior Trim Codes
Code
R
U
W
Z
1
2
3
6
7
8
Body Color
Honour Green
Neptune Green
Ink Blue
Flare
Sublime
Aquarius Vitro
Moondust Silver
Machine Silver
Deep Navy
2006.0 Fiesta 1212006 G413286en
For vehicles built in continental plants, the second digit of the paint code, on the VIN label, denotes the original model year of
the color's introduction,
('O1=color introduction in 2000 model year).
Code
AT
BR
DC
DM
FB
FC
FP FT
GM
HH
IW
JH
LM MI
MT
NM
QB QL
QM
QZ
Q2 Interior
Trim
Dogtooth - Mamara Blue
Compass
- Blue
Cord
- Dark Flint
Mirage
- Plum
Bussac - Medium Flint
Cord
- Medium Flint
Metropolitan
- Medium Flint
Dogtooth - Medium Flint
Mirage
- Green
Humy
- Dark Flint - Dark Flint
Wire
- lnfra Red
Humy
- Dark Flint - Ebony
Mirage
- Medium Light Flint
lntro
- Midnight Black
Dogtooth - Midnight Black
Mirage
- Tan
Bussac - Ebony
Leather
- Ebony
Mirage
- Ebony
Leather
- Ebony
Leather
- Ebony
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100-02-3 Jacking and Lifting 100-02-3
DESCRIPTION AND OPERATION
CAUTIONS: Item
1
2
3
A When lifting the vehicle with a trolley jack
or a lifting platform, special adapters with locating plates must be used.
Description
Rocker panel moulding (left-hand side shown)
Front cover
Rear cover
A In order to prevent damage to the chassis
and the body, the vehicle must be lifted or
supported using the adapters shown in the
illustration.
2006.0 Fiesta 1212006 GI 67070en
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100-04-1 0 Noise, Vibration and Harshness 100-04-10
DIAGNOSIS AND TESTING
Power Steering Whine Noise 2. Engine speed at 1800 +/- 50 rpm with slow 90
degrees turning of the steering wheel.
Test Condition 3. Engine speed at 3000 +I- 50 rpm with no
Listen for steering whine noise with the vehicle steering action.
parked, transmission in neutral and all windows
4. Engine speed at 3000
+I- 50 rpm with slow 90
closed in the following test conditions. degrees turning of the steering wheel.
1. Engine speed at 1800
+I- 50 rpm with no
steering action. Symptom
Power steering system moan
noise
- A continuous low pitched
humming noise occurs when the
steering wheel is turned and the
steering system is loaded. Noise
frequency changes with engine
rpm changes. Particularly
annoying at lower engine speed.
2006.0 Fiesta 1212006 G37349en
Possible Sources
Power steering lines.
Incorrect power steering fluid.
Power steering pump. Action
CHECK
the routing of the
power steering lines.
CHECK the power steering line
clamps are secure.
CHECK the power steering
lines for clearance from the
vehicle body, front axle cross-
member and steering gear.
FLUSH the power steering
system. REFER to: (21 1-00
)
Power Steering System
Flushing
- I .8L Duratec-HE
(M14)/1.8L Duratec-SCi
(M14)/2.OL Duratec-HE (M14)
(General Procedures),
Power Steering System
Flushing
- 3.OL Duratec-SE
(VE6)/2.5L Duratec-VE
(VE6)/3.OL Duratec-ST (VE6)
(General Procedures),
Power Steering System
Flushing
- 2.OL Duratorq-
DirrDDi (Puma) Diesel12.0L
Duratorq-TDCi (Puma)
Diesell2.2L Duratorq-TDCi
(Puma) Diesel (General
Procedures).
Pressure pulses from the power
steering pump. Certain amount of
noise level acceptable, not a
safety critical item.
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I 00-04-1 9 Noise, Vibration and Harshness 100-04-19
DIAGNOSIS AND TESTING
PINPOINT TEST C : IDLE BOOMISHAKENIBRATIONISHUDDER
1 TEST CONDITIONS DETAILSIRESU LTSIACTIONS
C1: CHECK THE CABLEIHOSES
rn Check the engine compartment for any
component that may have a touch condition
between the engine and body or chassis. For
example: control cable, air conditioning
(AIC)
hoses, acceleration cable.
Are the components OK?
-+ Yes
GO to C2.
+ No
REPAIR or INSTALL new components as
necessary. ROAD TEST as necessary.
C2: CHECK THE ENGINE COOLING RADIATOR
rn Check the engine cooling radiator mountings
and bushings for security and condition. Check
the radiator installation for any component that
may have a touch condition.
Is the installation and bushings OK?
+ Yes
GO to C3.
-+ No
REPAIR or INSTALL new components as
necessary. ROAD TEST as necessary.
C3: CHECK THE EXHAUST SYSTEM
rn Carry out the exhaust system neutralizing
procedure.
REFER to: Exhaust System Neutralizing
(1 00-
04, General Procedures).
Is the exhaust system OK?
+ Yes
GO to C4.
+ No
REPAIR as necessary. ROAD TEST as
necessary.
2006.0 Fiesta 1212006 G37349en
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100-04-22 Noise, Vibration and Harshness I 00-04-22
DIAGNOSIS AND TESTING
PINPOINT TEST E : NON-AXLE NOISE
TEST CONDITIONS
DETAILSIRESULTSIACTIONS
I El : INSPECT THE VEHICLE TRIM I
Check the radiator grille and trim panels to see
if they are the source of the noise.
Are the vehicle trim components causing the
noise?
+ Yes INSTALL new trim components or REPAIR
as necessary. ROAD TEST as necessary.
I E2: CHECK THE AIR CONDITIONING (AIC) SYSTEM FOR NOISE I
I Ignition switch in position Ill. I
I lgnition switch in position II.
Check the NC system components for noise by
turning the
NC system on and off.
Is the
NC system causing the noise?
+ Yes
INSPECT the
NC system. REFER to: (412-
00 Climate Control System - General Informa-
tion)
Climate Control System (Diagnosis and Testing),
Climate Control System (Diagnosis and Testing).
ROAD TEST as necessary.
I E3: CHECK NO~FACTORY FITTED ACCESSORIES I
rn Check any non-factory installed accessories for
being the source of the noise. For example:
touch condition body-to-frame, antennas, deflectors and fog lights.
Are the accessories the cause of the noise?
+ Yes
ADJUST, REPAIR, or INSTALL new
accessories or fasteners as required. ROAD
TEST as necessary.
+ No
VERIFY the customer concern.
2006.0 Fiesta iuzoos G37349en
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100-04-23 Noise, Vibration and Harshness 100-04-23
GENERAL PROCEDURES
PowertrainIDrivetrain Mount Neutralizing(l4 001 0)
N0TE:There is no procedure for neutralizing the
powertrainldrivetrain mounts. To check the
alignment of the powertrain mounts visually,
proceed as follows.
I. Loosen the rear support insulator retaining
bolts (if equipped).
2. Loosen the powertrainldrivetrain mount
retaining bolts.
3. N0TE:Support the powertrainldrivetrain in
an approximate position and height.
N0TE:Make sure that the right-hand mount and
left-hand insulator align over the studs on the
powertrain and drivetrain to allow the fixings to be
assembled through the large holes in the support
insulator bracket without overstraining.
Check the powertrainldrivetrain mount
alignment.
4. Tighten the powertrainldrivetrain mount to
powertrainldrivetrain mount bracket retaining
bolts.
5. Tighten the powertrainldrivetrain mount to
body retaining bolts.
6. Tighten the rear support insulator retaining
bolts (if equipped).
2006.0 Fiesta 1212006 GI 7382en 1
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204101 -4 Front Suspension 204-01 -4
DESCRIPTION
AND OPERATION
Item Description
The rear rubber mountings for the lower
suspension arms are enclosed in aluminium
brackets. This provides more vibration damping
than previously. Both the front and rear brackets
are arranged horizontally.
1
The suspension strut turret support bearings have
two separate routes for independently deflecting
the spring and shock absorber forces into the body.
This reduces the level of noise transmitted from
the road surface. Rear rubber
mounting
The correct installation position must be observed
when installing the suspension strut turret support
bearings. This is indicated by an arrow on the
suspension strut turret support bearing. The shock
absorbers are gas shock absorbers.
The spring travel has been increased by
6 mm,
and the track has been increased by
48 mm to
1477 mm.
2006.0 Fiesta 1212006 GI 67080en
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204-02-6 Rear Suspension 204-02-6
REMOVAL AND INSTALLATION
Rear Shock Absorber(l5 791 0)
General Equipment 5. Remove the shock absorber.
I Transmission jack I
Removal
1. Remove the wheel and tire. For additional
information, refer to Section
204-04 [Wheels
and Tires].
2. Detach the fender splash shield from the
fender.
3. Using a suitable transmission jack, support
the beam axle.
4. Detach the shock absorber from the beam
axle.
Installation
I. Attach the shock absorber to the body.
2. N0TE:Do not fully tighten the shock
absorber lower mounting bolt at this stage.
Install the shock absorber.
2006.0 Fiesta lu2006 G89134en
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