204-02 FORD FIESTA 2007 Owner's Manual

204-02-1 5 Rear Suspension 204-02-1 5
REMOVAL AND INSTALLATION
Wheel Spindle(l5 366 0)
ji t
' Removal
All vehicles
I. Remove the dust cap.
Vehicles with rear drum brakes
2. Remove the brake drum.
4. Remove the wheel spindle.
Vehicles with rear disc brakes
5. Remove the brake disc.
For additional information, refer to: Brake
Disc
(206-04 Rear Disc Brake, Removal and
Installation).
For additional information, refer to: Brake
6. Remove the wheel hub.
Drum
(206-02 Drum Brake, Removal and Remove and discard the wheel hub retaining ( Installation). nut.
3. Detach the wheel speed sensor from the
wheel spindle.
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204-02-1 6 Rear Suspension 204-02-1 6
REMOVAL AND INSTALLATION
7. Detach the wheel speed sensor from the
wheel spindle.
I
8. Remove the wheel spindle.
Installation
N0TE:lnstall a new wheel hub retaining nut.
1. To install, reverse the removal procedure.
2006.0 Fiesta 1212006 G183768en
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204-02-1 7 Rear Suspension 204-02-1 7
REMOVAL AND INSTALLATION
Rear Wheel Bearing
Special Tool(s)
General Equipment
17041
I Soft faced hammer I
Installer, Input Shaft Seal
307-2 1 0 (1 7-04 1 )
Vehicles with rear drum brakes
3. Release the parking brake.
4. Remove the brake drum and hub assembly.
Remove and discard the wheel hub retaining
nut.
I Wooden block I Vehicles with rear disc brakes
i , Removal

CAUTI0N:The brake drum and hub
assembly removal in this procedure is for
5. Remove the brake disc.
For additional information, refer to: Brake
Disc
(206-04 Rear Disc Brake, Removal and
Installation).
installing a new wheel bearing, not for
6. Remove the wheel hub.
access to brake system components.
Remove and discard the wheel hub retaining
nut.
All vehicles
1. Remove the dust cap.
2. Remove the wheel and tire.
For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires, Removal
and installation).
2006.0 Fiesta 1212006 GI 83769en
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204-02-1 8 Rear Suspension 204-02-1 8
REMOVAL AND INSTALLATION
All vehicles Using the special tool, install the new wheel
7. Remove and discard the wheel speed sensor bearing (brake
disc shown).
ring (brake disc shown).
2. Install the circlip (brake disc shown).
8. Remove the circlip (brake disc shown).
3. CAUTIONS:
9. Using the special tool, remove and discard AMake sure the wheel speed sensor ring
the wheel bearing (brake disc shown).
is not knocked, damaged and kept free from
metal fragments.
A~rotect the face of the wheel speed
sensor ring with a non-ferrous flat block to
prevent damage.
A~ake sure the wheel hub or brake drum
is adequately supported and do not allow
it
to rest on the wheel studs..
AMake sure the wheel speed sensor ring
is pressed on slowly and squarely until fully
seated.
ADO not exceed a maximum load of 10 kN.
Installation
All vehicles
&AUTION:SU~~O~~ the wheel hub
assembly on the wheel mounting face and
not on the wheel nut studs.
2006.0 Fiesta 1212006 GI 83769en
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204-02-1 9 Rear Suspension 204-02-1 9
REMOVAL AND INSTALLATION
Using the special tool, install a new wheel
speed sensor ring (brake disc shown).
Vehicles with rear drum brakes
4. CAUTIONS:
AAvoid impact on the wheel speed sensor
ring.
AMake sure the wheel speed sensor ring
is clean.
AAvoid any contact between the wheel
, speed sensor ring and a magnetic surface.
' , A~otate the wheel hub assembly 10 times
counter-clockwise when tightening the wheel
hub retaining nut to prevent damage to the
wheel bearing.
N0TE:lnstall a new wheel hub retaining nut.
Install the brake drum and hub assembly.
5. Apply the parking brake.
Vehicles with rear disc brakes
6. CAUTIONS:
AAvoid impact on the wheel speed sensor
ring.
AMake sure the wheel speed sensor ring
is clean.
AAvoid any contact between the wheel
speed sensor ring and a magnetic surface.
A~otate the wheel hub assembly 10 times
counter-clockwise when tightening the wheel
hub retaining nut to prevent damage to the
wheel bearing.
N0TE:lnstall a new wheel hub retaining nut.
Install the wheel hub retaining nut.
7. lnstall the brake disc.
For additional information, refer to: Brake
Disc (206-04 Rear Disc Brake, Removal and
Installation).
All vehicles
8. Install the wheel and tire.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
9. N0TE:lf the dust cap is damaged a new dust
cap must be installed.
Using a soft faced hammer and a wooden
block, install the dust cap.
2006.0 Fiesta 1212006 GI 83769en
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204-02-20 Rear Suspension 204-02-20
REMOVAL AND INSTALLATION
Trailing Arm Bushing(l5 730 0) ,
I
Remover/lnstaller, Rear Axle
Housing Bushings
Remover/lnstaller, Pivot
Bushing
205-297 (1 5-086)
15064
-- -
I Remover/lnstaller, Pivot
Adapter for
205-074
205-074-0 1 (1 5-064)
15110
Special Tool(s) ,
Bushing
205-342 (1 5-1 1 0)
151 1002
General Eaui~ment
Adapter for 205-342
205-342-02 (1 5-1 10-02)
I Transmission jack I
Removal
I. Raise and support the vehicle.
For additional information, refer to: Jacking
(100-02 Jacking and Lifting, Description
and Operation)
I Lifting (100-02 Jacking and Lifting,
Description and Operation).
2. Disconnect the wheel speed sensor electrical
connector.
f
3. Detach the parking brake cable from the
beam axle on both sides.
2006.0 Fiesta 1212006 G289770en
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204-02-21 Rear Suspension 204-02-21
REMOVAL AND INSTALLATION
4. Using a suitable transmission jack, support 9. Using the special tools, remove and discard
the beam axle. the trailing arm bushing.
( 5. Remove the beam axle retaining bolts on
both sides.
Installation
6. Lower the beam axle sufficiently to gain 1. N0TE:lnstall a new trailing arm bushing.
access to the trailing arm bushing.
N0TE:Align the mark on the bushing housing with
7. Mark the bushing housing adjacent to the the locating tang On the trailing arm bushing.
locating tang on the bushing, to aid
Using the special tools, install the new
installation. trailing arm bushing.
8. Remove the trailing arm bushing retaining 2. Fabricate a 32 mm high by 60 mm long
nut and bolt. spacer.
2006.0 Fiesta 1212006 G289770en
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204-02-22 Rear Suspension 204-02-22
REMOVAL AND INSTALLATION
3. N0TE:Final tightening of the trailing arm 6. Install the beam axle retaining bolts on both
bushing retaining nut and bolt must be
sides.
carried out at the installation setting.
N0TE:The spacer must be positioned exactly as
illustrated.
Using the fabricated spacer, set the beam
axle bracket to the installation setting.
4. N0TE:Final tightening of the trailing arm
bushing retaining nut and bolt must be
carried out at the installation setting.
Install the trailing arm bushing retaining nut
and bolt.
Remove the spacer.
5. Raise the beam axle.
7. Lower and remove the transmission jack.
8. Attach the parking brake cable to the beam
axle on both sides.
9. Connect the wheel speed sensor electrical
connector.
10. Lower the vehicle.
(
2006.0 Fiesta 1212006 G289770en a
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204-04-5 Wheels and Tires 204-04-5
DIAGNOSIS AND TESTING
Symptom Possible Sources Action
Wheel bearings worn.
INSTALL new wheel bearings
as necessary. REFER to:
Front Wheel Bearing
(204-01
Front Suspension, Removal
and Installation),
Rear Wheel Bearing (204-02
Rear Suspension, Removal
and Installation).
Suspension components, bushings and ball joints. CHECK or INSTALL new
suspension components as
necessary.
Excessive lateral or radial
runout of wheel or tire. BALANCE
the wheel and tire
assemblies. Using a suitable
dial indicator gauge and
holding fixture, CHECK lateral
and radial
runout of the wheel
and tire assemblies. INSTALL
new wheel and tire assemblies
as necessary. REFER to: (204-
04 Wheels and Tires)
Specifications (Specifications),
Wheel and Tire (Removal and
Installation).
Damaged wheel. I INSPECT the wheel rims for
damage. BALANCE the wheel
and tire assemblies. Using a
suitable dial indicator gauge
and holding fixture, CHECK Wobble or shimmy affecting
wheel
runout
lateral and radial runout of the
wheel and tire assemblies.
INSTALL new wheel and tire
assemblies as necessary.
REFER to: (204-04 Wheels and
Tires)
Specifications (Specifications),
Wheel and Tire (Removal and
Installation).
Front wheel bearing. CHECK or INSTALL new wheel
bearings as necessary.
' REFER to: Front Wheel
Bearing (204-01 Front
Suspension, Removal and
Installation).
Excessive vehicle vibration,
rough steering Suspension components. CHECK or INSTALL new
suspension components as
necessary.
ADJUST the tire
pressure(s). Vehicle vibrations from wheels
and tires
2006.0 Fiesta 1212006 G25362en
Incorrect tire pressure(s).
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206-004 Brake System - General Information 206-00-4
DIAGNOSIS AND TESTING
Symptom Chart - -
Symptom
Brakes pull or drift
Possible Sources Action
Worn or damaged brake shoes
or brake pads and linings. INSTALL
new brake shoes or ,
brake pads. REFER to:
Brake Shoes (206-02 Drum
Brake, Removal and Installa-
tion),
Brake Pads (206-03 Front Disc
Brake, Removal and Installa-
tion),
Brake Pads (206-04 Rear Disc Brake, Removal and Installa-
tion).
Abnormal wear or distortion of
brake discs.
INSTALL a new brake discs.
REFER to: Brake Disc (206-04
Rear Disc Brake, Removal
and Installation).
lncorrect rear brake adjust-
ment. PERFORM
a parking brake
cable adjustment. REFER to:
(206-05 Parking Brake and
Actuation)
Parking Brake Cable Adjust-
ment
- Vehicles With: Rear
Drum Brakes (General
Procedures),
Parking Brake Cable Adjust-
ment
- Vehicles With: Rear
Disc Brakes (General
Procedures).
lncorrect wheel alignment
adjustment. PERFORM a
wheel alignment
adjustment.
REFER to: Front Toe Adjust-
ment (204-00 Suspension
System
- General Informa-
tion, General Procedures).
l ncorrect wheel bearing preload
adjustment. ADJUST or INSTALL a new
wheel bearing. REFER to:
Front Wheel Bearing (204-01 Front Suspension, Removal
and Installation),
Rear Wheel Bearing (204-02 Rear Suspension, Removal
and Installation).
2006.0 Fiesta 1212006 G28494en
Unequal air pressure in the
tires. INFLATE the tires to the correct
pressure.
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