contents FORD FIESTA 2007 Owner's Guide
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Page 743 of 1226

Engine Cooling - I .3L Duratec-8V
(Rocam)llI25L Duratec-1 6V (Sigma)llm4L
303-03A-1 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-03A-I
i
SECTION 303-03A Engine Cooling - 1.3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V (Sigma)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications ........................................................................\
....................................... 303-03A-2
DESCRIPTION AND OPERATION
Engine Cooling - 1.4L Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) ......................... 303-03A-4
Overview..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-03A-4
Components..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-03A-5
DIAGNOSIS AND TESTING
Engine Cooling ........................................................................\
........................................... 303-03A-8
Inspection and Verification
........................................................................\
...................... 303-03A-8
j Symptom Chart ........................................................................\
........................................... 303-03A-8
Component Tests..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-03A-4 6
GENERAL PROCEDURES
Cooling System Draining, Filling and Bleeding - I .3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V (Sigma)/l.GL
Duratec-1 6V (Sigma). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (24 122 0) 303-03A-19
Draining
........................................................................\
...................................................... 303-03A-19
Filling and Bleeding
........................................................................\
.............................. 303-03A-19
REMOVAL AND INSTALLATION
Water Pump - 1.25L Duratec-I 6V (Sigma)/l.4L Duratec-I 6V (Sigma)ll .6L
Duratec-1 6V (Sigma). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (24 404 0) 303-03A-21
Thermostat
- 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V (Sigma)/l .6L
Duratec-1
6V (Sigma) ........................................................................\
........... . (24 454 0) 303-03A-24
Radiator
........................................................................\
.................................. (24 254 0) 303-03A-26
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Page 771 of 1226

303-03B-1 Engine Cooling -- 2.OL Duratec-HE (M14) 303-03B-1
SECTION 303-03B Engine Cooling . 2.OL Duratec-HE
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications
........................................................................\
.............................................. 303-038-2
DESCRIPTION AND OPERATION
Engine Cooling
........................................................................\
...................................... 303-038-3
System Overview
........................................................................\
.................................. 303-038-3
........................................................................\
............................................... Components 303-038-4
........................................................................\
....................................................... Coolant 303-038-7
........................................................................\
....................................... Changing Coolant 303-038-7
Fail-safe Cooling
........................................................................\
........................................ 303-038-8
DIAGNOSIS AND TESTING
........................................................................\
........................................... , Engine Cooling 303-038-9 ........................................................................\
.......................... , Inspection and Verification 303-038-9
Symptom Chart ........................................................................\
........................................... 303-038-9
........................................................................\
........................................ Component Tests 303-038-1 3
GENERAL PROCEDURES
.............................................. Cooling System Draining. Filling and Bleeding (24 1 22 0) 303-038-1
7
Draining
........................................................................\
...................................................... 303-038-1 7
Filling and Bleeding
........................................................................\
.................................... 303-038-1 7
REMOVAL AND INSTALLATION
Coolant Pump
........................................................................\
....................... (24 404 0) 303-038-19
Thermostat Housing
........................................................................\
................................ 303-038-21
Coolant Outlet Connector
........................................................................\
........................... 303-038-24
........................................................................\
.................................. Radiator (24 254 0) 303-038-26
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Page 799 of 1226

Fuel Charging and Controls - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-I 6V
-04A-1 (Sigma)lI.GL Duratec-I 6V (Sigma) 303-04A-1
SECTION 303-04A Fuel Charging and Controls - 1.25L
Duratec-1 6V (Sigma)/l.4L Duratec-1 6V (Sigma)/l .6L
Duratec-I 6V (Sigma)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
PAGE
SPECIFICATIONS
Specifications
........................................................................\
.............................................. 303-04A-2
DIAGNOSIS AND TESTING
Fuel Charging and Controls
........................................................................\
.................. 303-04A-3
Principles Of Operation ........................................................................\
............................ 303-04A-3
Inspection and Verification ........................................................................\
.......................... 303-04A-3
REMOVAL AND INSTALLATION
Throttle Body
........... ........................................................................\
............... (23 198 0) 303-04A-4
Fuel Charging Wiring Harness ....................................................................... \
(36 437 0) 303-04A-5
Fuel Injection Supply Manifold ......................................... .......................... (23 450 0) 303-04A-7
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Page 809 of 1226

Fuel Charging and Controls - 2.OL
Duratec-HE (M14)
I SECTION 303-04B Fuel Charging and Controls - 2.OL
Duratec-HE (M14)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
........................................................................\
............................................ Specifications.. 303-04B-2
DESCRIPTION AND OPERATION
Fuel Charging and Controls ........................................................................\
.................... 303-048-3
DIAGNOSIS AND TESTING
Fuel Charging and Controls ........................................................................\
.................... 303-04B-5
Principles of Operation
........................................................................\
........................... 303-04B-5
Inspection and Verification
........................................................................\
.......................... 303-048-8
Symptom Chart ........................................................................\
...................................... 303-04B-9
REMOVAL AND INSTALLATION /
(< Throttle Body 303-048-24 ........................................................................\
..............................................
Fuel Injectors ........................................................................\
.......................... (23 455 0) 303-048-26
Fuel Rail ........................................................................\
...................................................... 303-04B-27
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Page 839 of 1226

303-05-1 Accessory Drive 303-05-1
SECTION 303-05 Accessory Drive
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
PAGE
SPECIFICATIONS
Specifications.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-05-2
DESCRIPTION AND OPERATION
Accessory Drive - 1.4L Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) ....................... 303-05-3
Accessory Drive
- 2.OL Duratec-HE (M14) ........................................................................\
303-05-4
2.OL Duratec HE (M14) engine ........................................................................\
................... 303-05-4
DIAGNOSIS AND TESTING
Accessory Drive.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-05-5
Inspection and Verification
........................................................................\
.......................... 303-05-5
Accessory Drive Belt Concerns
........................................................................\
............ 303-05-5
Symptom Chart
.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-05-1 0
Component Tests..
.. .. .. .. .... .. ....... . . . . . . . .. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-05-1 6
REMOVAL AND INSTALLATION
Accessory Drive Belt - 1.4L Duratec-16V (Sigma)/l.GL Duratec-1 6V (Sigma),
Vehicles With: Air Conditioning
..... . .. . . . . .. . . .. ........ .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (21 567 0) 303-05-1 8
Accessory Drive Belt - 1.4L Duratec-16V (Sigma)/l .6L Duratec-1 6V (Sigma),
Vehicles Without: Air Conditioning..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (21 567 0) 303-05-2
1
Power Steering Pump Belt
- 1.4L Duratec-1 6V (Sigma)/l .6L Duratec-16V
(Sigma), Vehicles With: Air Conditioning
...... .. .. . . . . . . .. .. .. ...... . . . . . . . . . . . . . . . . . . . (21 567 0) 303-05-24
Accessory Drive Belt
- 2.OL Duratec-HE (M14) ...... . . . . . . . . . . . . .. .... .. ...... . .. . . . . . . (21 567 0) 303-05-26
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Page 865 of 1226

303-06-1 Starting System 303-06-1
SECTION 303-06 Starting System
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
Specifications.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specifications - vehicles with 1.25L Duratec-1 6V (Sigma)ll.3L Duratec-8V
(Rocam)/l.4L Duratec-I 6V (Sigma)ll .6L Duratec-1 6V (Sigma) engines ...... . . . . .. . . .. .. .. .
Torque Specifications - vehicles with 1.4L Duratorq-TDCi (DV)/1.6L Duratorq-TDCi (DV)
Diesel engines ........................................................................\
......................................
Torque Specifications - vehicles with 2.OL Duratec-HE (M14) engine .............................
DESCRIPTION AND OPERATION
Starting System ........................................................................\
..........................................
Starting system ........................................................................\
...........................................
DIAGNOSIS AND TESTING
Starting System ........................................................................\
..........................................
Inspection and Verification ........................................................................\
..........................
Symptom Chart ........................................................................\
...........................................
Pinpoint Tests ........................................................................\
.............................................
REMOVAL AND INSTALLATION
PAGE
Starter Motor - 1.3L Duratec-8V (Rocam)/l.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (26 204 0) 303-06-1 1
Starter
Motor - 2.OL Duratec-HE (M14) ............................. ................................................ 303-06-1 2
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Page 879 of 1226

303-07A-1 Engine Ignition 303-07A-1
' SECTION 303-07A Engine Ignition
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications ........................................................................\
........................................... 303-07A-2
DIAGNOSIS AND TESTING
Engine Ignition ........................................................................\
...................................... 303-07A-3
Inspection and Verification ........................................................................\
.......................... 303-07A-3
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Page 883 of 1226

303-07B-1 Engine Ignition - 2.OL Duratec-HE (M14) 303-07B-1
SECTION 303-07B Engine Ignition - 2.OL Duratec-HE
(M14)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
Specifications.. ........................................................................\
............................................
PAGE
DIAGNOSIS AND TESTING
........................................................................\
............................................ Engine Ignition 303-07B-3
Inspection and Verification
........................................................................\
.......................... 303-07B-3
Symptom Chart..
........................................................................\
......................................... 303-07B-3
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Page 887 of 1226

Engine Emission Control - 1.3L Duratec-8V
(Rocam)ll.25L Duratec-I 6V (Sigma)ll.4L
303-08A-1 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-08A-1
SECTION 303-08A Engine Emission Control - 1.3L
Duratec-8V (Rocam)/lm25L Duratec-I 6V (Sigma)/l.4L
Duratec-I 6V (Sigma)/l .6L Duratec-I 6V (Sigma)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications ........................................................................\
............................................. 303-08A-2
DESCRIPTION AND OPERATION
Engine Emission Control ........................................................................\
............................ 303-08A-3
Positive Crankcase Ventilation (PCV)
- 1.3L Duratec 8V .................................................. 303-08A-3
PCV
- 1.4Ll1.6L Duratec 16V ................................. ...................... .............................. 303-08A-5
DIAGNOSIS AND TESTING
Engine Emission Control.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-08A-6
Inspection and Verification
........................................................................\
.......................... 303-08A-6
i Symptom Chart.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-08A-6
REMOVAL AND INSTALLATION
Crankcase Vent Oil Separator ........................................................................\
.................... 303-08A-7
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Page 895 of 1226

Engine Emission Control - 2.OL Duratec-HE
303-08B-1 (MI41 303-08B-1
1 SECTION 303-08B Engine Emission Control - 2.OL
Duratec-HE (M14)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications ........................................................................\
.......................................... 303-088-2
DESCRIPTION AND
OPERATION
Engine Emission Control ........................................................................\
............................ 303-088-3
DIAGNOSIS AND TESTING
Engine Emission Control ........................................................................\
...................... 303-088-6
Inspection and Verification
........................................................................\
........................ 303-088-6
Symptom Chart
........................................................................\
.......................................... 303-088-6
REMOVAL AND INSTALLATION
,, Exhaust Gas Recirculation (EGR) Valve ........................................................................\
.... 303-088-8
Crankcase Vent Oil Separator
............................. ........................................................... 303-088-1 0
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