contents FORD FIESTA 2007 Service Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2007, Model line: FIESTA, Model: FORD FIESTA 2007Pages: 1226, PDF Size: 61.26 MB
Page 905 of 1226
303-1 2-1 Intake Air Distribution and Filtering 303-1 2-1
SECTION 303-12 lntake Air Distribution and Filtering
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
Specifications..
. . . . . .. . .. . .. .. . . .. . . . . ....... . . . .. . . . . .. .. . . . . .. . . . . . . .. .. . . . . .. .. . . .. .... ...... .. .. .. . . . . .. . . ........ .. .. .. .. . . . . .
DESCRIPTION AND OPERATION
lntake Air Distribution and Filtering - 1.4L Duratec-1 6V (Sigma)/l .6L Duratec-1 6V
(Sigma) ........................................................................\
.....................................................
lntake manifold ........................................................................\
...........................................
lntake Air Distribution and Filtering - 2.OL Duratec-HE (M14) ...........................................
2.OL Duratec HE (M14) engine ........................................................................\
....................
DIAGNOSIS AND TESTING
lntake Air Distribution and Filtering.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Verification ........................................................................\
..........................
Symptom Chart.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
!. ' REMOVAL AND INSTALLATION
Air
Cleaner - 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-I 6V (Sigma)/l .6L
Duratec-1
6V (Sigma) ........................................................................\
............ (23 174 0)
Air
Cleaner - 2.OL Duratec-HE (M14) ..................... .......................... .......... .................... ...
PAGE
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Page 919 of 1226
303-1 3-1 Evaporative Emissions 303-1 3-1
SECTION 303-1 3 Evaporative Emissions
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
DESCRIPTION AND OPERATION
Evaporative Emissions ........................................................................\
............................... 303-1 3-2
Overview
........................................................................\
.................................................... 303-1 3-2
DIAGNOSIS AND TESTING
Evaporative Emissions ........................................................................\
............................... 303-1 3-3
Inspection and Verification ..... . . .. .. .. .. . . .. .. .... ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-1 3-3
REMOVAL AND INSTALLATION
Evaporative Emission Canister - 1.3L Duratec-8V (Rocam)/l.25L
Duratec-1 6V (Sigma)/l.4L Duratec-I 6V (Sigma)/l .6L Duratec-1 6V (Sigma). (29 250 0)
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Page 925 of 1226
303-1 4-1 Electronic Engine Controls 303-1 4-1
SECTION 303-1 4 Electronic Engine Controls
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications ........................................................................\
.............................................. 303-1 4-2
DESCRIPTION AND OPERATION
Electronic Engine Controls . 1.25L Duratec-16V (Sigma)/l.4L Duratec-I 6V (Sigma)/l . 6L
Duratec-1 6V (Sigma) ........................................................................\
................................
Overview ........................................................................\
.....................................................
Throttle Control Unit (TCU) ........................................................................\
.........................
CPP switch ........................................................................\
..............................................
(Brake Pedal Position) BPP switch ........................................................................\
.........
APP sensor ........................................................................\
.............................................
Electronic Engine Controls - 2.OL Duratec-HE (M14) .......................................................
System Overview, 2.OL Duratec HE (M14) Engine .............................................................
........................................................................\
............................................... Components
DIAGNOSIS AND TESTING
Electronic Engine Controls ........................................................................\
..................... 303-1 4-1 4
Principles of Operation
........................................................................\
............................... 303-1 4-1 4
MIL Code List
........................................................................\
............................................. 303-14-1 7
Inspection and Verification ........................................................................\
.......................... 303-1 4-21
REMOVAL AND INSTALLATION
Powertrain Control Module (PCM) . 1.25L Duratec-1 6V (Sigma)/l.4L
Duratec-16V (Sigma)/l.GL Duratec-1 6V (Sigma) ......................................... (29 200 0) 303-14-22
Powertrain Control Module (PCM)
- 2.OL Duratec-HE (M14), Vehicles With: PCM Security
Shield
........................................................................\
................................................... 303-14-24
Powertrain Control Module (PCM)
- 2.OL Duratec-HE (M14), Vehicles Without: PCM
Security Shield
........................................................................\
.......................................... 303-1 4-27
Heated Oxygen Sensor
(H02S) .................................................................. (29 220 0) 303-14-30
Crankshaft Position (CKP) Sensor
........................................................................\
........... 303-1 4-32
Knock Sensor (KS)
........................................................................\
................................ 303-1 4-35
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Page 961 of 1226
Automatic Transmission/Transaxle .
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40)
SECTION 307-01 Automatic Transmission/Transaxle
. Vehicles With: 4-Speed Automatic Transmission
(AW81-40)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications
........................................................................\
.............................................. 307-0 1 -3
DESCRIPTION AND OPERATION
Automatic Transaxle
........................................................................\
...................................
Transmission cross-section ........................................................................\
........................
Torque converter with Torque Converter Clutch (TCC) ......................................................
Fluid pump and stator shaft ........................................................................\
........................
........................................................................\
......... Planetary gearset ......................... .:
Clutches and brakes ........................................................................\
...................................
Intermediate gear stage and differential assembly .............................................................
Main control body ........................................................................\
.......................................
Internal' gearshift mechanism ........................................................................\
.....................
Fluid circuit ........................................................................\
.................................................
........................................................................\
....................................... Identification Tags
Type plate
........................................................................\
...................................................
Transmission Ranges and Power Flow ........................................................................\
......
Transmission ratio and power flow route - 1st gear ............................................................
Transmission ratio and power flow route - 2nd gear ..........................................................
Transmission ratio and power flow route . 3rd gear ...........................................................
Transmission ratio and power flow route . 4th gear ...........................................................
Transmission ratio and power flow route . reverse gear ....................................................
Transaxle Electronic Control System ........................................................................\
..........
........................................................................\
..................................................... Overview
Transmission control unit
........................................................................\
............................
........................................................................\
.................................... Gearshift strategies
Selector lever positions
........................................................................\
..............................
Signal transmission on the CAN databus ........................................................................\
...
........................................................................\
...................................................... Sensors
........................................................................\
.................................................... Actuators
DIAGNOSIS AND TESTING
Automatic Transaxle
........................................................................\
................................... 307-01
Inspection and Verification ........................................................................\
.................... 307-01
Diagnostic Trouble Code Chart
........................................................................\
.................. 307-01
........................................................................\
...................................... Line Pressure Test 307-01
Stall Speed Test
........................................................................\
....................................... 307-01
Time Lag Test
........................................................................\
............................................. 307-01
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Page 1037 of 1226
TransmissionITransaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
307-02-1
(AW81-40) 307-02-1
SECTION 307-02 Transmission/Transaxle Cooling -
Vehicles With: 4-Speed Automatic Transmission
(AW81-40)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications
........................................................................\
.............................................. 307-02-2
DESCRIPTION AND OPERATION
........................................................................\
..................................... Transaxle Cooling.. 307-02-3
........................................................................\
........................................... Cooling circuit.. 307-02-3
REMOVAL AND INSTALLATION
Transmission Fluid Cooler
........................................................................\
...... (1 7 834 0) 307-02-4
Transmission Fluid Cooler Tubes ............................................................. (1 7 857 0) 307-02-6
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Page 1045 of 1226
Automatic Transmission/Transaxle External
Controls -Vehicles With:
CSpeed Automatic
Transmission
(AW81-40)
I I
SECTION 307-05 Automatic Transmission/Transaxle
External Controls -Vehicles With: 4-Speed Automatic
Transmission (AW81-40)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
........................................................................\
............................................ Specifications..
DESCRIPTION AND OPERATION
External Controls ........................................................................\
........................................
........................................................................\
.................................... Selector lever cable
GENERAL PROCEDURES
Selector Lever Cable Adjustment ........................................................................\
................
PAGE
REMOVAL AND INSTALLATION
i 1 ........................................................................\
.................... Brake Shift Interlock Actuator. 307-05-6
........................................................................\
.................................. Selector Lever Cable 307-05-7
Selector Lever
........................................................................\
............................................. 307-05-1 0
Selector Lever Bezel..
........................................................................\
........................... 307-05-1 2
Selector Lever Knob ........................................................................\
................................... 307-05-1 3
DISASSEMBLY AND ASSEMBLY
Selector Lever.. ........................................................................\
........................................... 307-05-1 4
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Page 1059 of 1226
Manual TransmissionlTransaxle and Clutch -
General lnformation
SECTION 308-00 Manual Transmission/Transaxle and
Clutch
- General lnformation
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308-00-2
Clutch Dimensions
........................................................................\
.................................. 308-00-2
DIAGNOSIS AND TESTING
Manual Transaxle and Clutch ........................................................................\
..................... 308-00-3
Inspection and Verification
................................................................... ......................... 308-00-3
Gear shifting concerns
........................................................................\
........................... 308-00-3
Transaxle noise concerns
........................................................................\
........................... 308-00-3
Oil leakage concerns
........................................................................\
.................................. 308-00-3
GENERAL PROCEDURES
Gearshift Cable Adjustment.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1 6 51 3 0) 308-00-1 1
( I Clutch System Bleeding ........................................................................\
......... (16 843 0) 308-00-12
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Page 1073 of 1226
308-01 -1 Clutch 308-01 -1
SECTION 308-01 Clutch
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications.. ........................................................................\
...................................... 308-0 1 -2
DESCRIPTION AND
OPERATION
Clutch.. ........................................................................\
........................................................ 308-0 1 -3
........................................................................\
................................. Self-adjusting clutch.. 308-01 -3
DIAGNOSIS AND TESTING
Clutch.. ........................................................................\
........................................................ 308-01 -6
REMOVAL AND INSTALLATION
Clutch Disc and Pressure Plate .................................................................... (1 6 724 4) 308-0 1 -7
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Page 1081 of 1226
308-02-1 Clutch Controls 308-02-1
SECTION 308-02 Clutch Controls
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308-02-2
DESCRIPTION AND OPERATION
Clutch Controls ........................................................................\
........................................... 308-02-3
Overview ........................................................................\
.................................................... 308-02-3
Function.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308-02-4
DIAGNOSIS AND TESTING
Clutch Controls ........................................................................\
........................................... 308-02-5
REMOVAL AND INSTALLATION
Clutch Slave Cylinder ........................................................................\
............. (1 6 862 4) 308-02-6
Clutch Master Cylinder ........................................................................\
........ (16 856 0) 308-02-7
i
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Page 1165 of 1226
Manual Transmission/Transaxle External
Controls
if
SECTION 308-06 Manual Transmission/Transaxle
External Controls
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications
........................................................................\
.............................................. 308-06-2
DESCRIPTION AND OPERATION
External Controls
........................................................................\
........................................ 308-06-3
DIAGNOSIS AND TESTING
External Controls
........................................................................\
........................................ 308-06-5
Inspection and Verification
........................................................................\
.......................... 308-06-5
Symptom Chart
........................................................................\
........................................... 308-06-5
........................................................................\
........................................... Pinpoint Tests.. 308-06-5
REMOVAL AND INSTALLATION
Gearshift Lever
........................................................................\
................. (1 6 524 0)
Gearshift Cables
........................................................................\
.................... (16 575 0)
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