automatic transmission fluid FORD FIESTA 2007 Service Manual

TransmissionITransaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
307-02-1
(AW81-40) 307-02-1
SECTION 307-02 Transmission/Transaxle Cooling -
Vehicles With: 4-Speed Automatic Transmission
(AW81-40)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications
........................................................................\
.............................................. 307-02-2
DESCRIPTION AND OPERATION
........................................................................\
..................................... Transaxle Cooling.. 307-02-3
........................................................................\
........................................... Cooling circuit.. 307-02-3
REMOVAL AND INSTALLATION
Transmission Fluid Cooler
........................................................................\
...... (1 7 834 0) 307-02-4
Transmission Fluid Cooler Tubes ............................................................. (1 7 857 0) 307-02-6
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TransmissionlTransaxle Cooling - Vehicles
With:
4S~eed Automatic Transmission
SPECIFICATIONS
Lubricants. Fluids. Sealers and Adhesives
For additional information, refer to: Health and Safety Precautions
(100-00 General Informa-
tion, Description and Operation).
See
- Transmission Fluids.
A WARN1NG:Refer to the Material Safety Data Sheets for the Automatic Transmission Fluid
E-AW. Failure to follow this instruction may result in personal injury. Certain Transmission
and Power Steering fluids supplied to Ford contain additives which may cause skin irritation
or other skin reactions after contact.
I Item I Specification I
(.
I Automatic transmission fluid I WSS-M2C924-A (
2006.0 Fiesta 1212006 G388008en
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Transmission/Transaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
307-0213 (AW81-40) 307-02-3
DESCRIPTION AND OPERATION
Transaxle Cooling
Cooling circuit
I I
Item Description
I 1 I Transmission fluid cooler I
11 To the transmission fluid cooler I
1 3 1 From the transmission fluid cooler I
ml~ed markings I
1 5 I Yellow markings I
1 7 1 Black markings I
The transmission fluid cooler is positioned in front item Description
of the radiator. I 1 I Quick-release coupling
The quick-release couplings are colour-coded to The
bumper needs to be disassembled in order to
prevent them from being mixed up. remove
the transmission fluid cooler.
It is
connected to the transmission by means of
two hose lines with quick-release couplings.
To release the quick-release couplings, first press
the quick-release coupling together and press it
towards the radiator or transmission connector and
then pull it back to release it.
2006.0 Fiesta IZIZOO~ G357356en
2
. -
Colour coding
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TransmissionlTransaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
307-0214 (AW81-40) 307-02-4
REMOVAL AND INSTALLATION
Transmission Fluid Cooler(l7 834 0)
Removal
A WARN1NG:Refer to the Material Safety Data
Sheets for the Automatic Transmission
Fluid E-AW. Failure to follow this
instruction. may result in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
For additional information, refer to: Health
and Safety Precautions (1 00-00 General
4m AWARNING:~~~~ releasing the
transmission fluid, take care to prevent
scolding. Failure to follow this instruction
may result in personal injury.
A CAUTI0N:PIug the transmission fluid
cooler lines to prevent fluid loss or dirt
ingress.
For additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Information, and Operation)' NOTE:Mark the position of the feed and return See - Transmission Fluids. lines to aid installation.
1. Remove the front bumper cover.
Detach the transmission fluid lines from the
For additional information, refer to: Front
transmission fluid cooler.
Bumper Cover (501-19 Removal 1. Push the transmission fluid cooler line quick and Installation). release connector toward the transmission
2. Remove the radiator air deflector. fluid cooler.
3. Detach the power steering fluid line from the
radiator grille.
2. Press together the retaining tabs and detach
the transmission fluid line from the
transmission fluid cooler.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
2006.0 Fiesta 1~12006 G388009en
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Transmission/Transaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
(AW81-40)
REMOVAL AND INSTALLATION
5. Remove the transmission fluid cooler.
Installation
I. N0TE:Make sure the transmission fluid
cooler lines are installed in the correct
positions.
To install, reverse the removal procedure.
2. Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
(
For additional information, refer to:
Transmission Fluid Level Check (307-01
Automatic
Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
-- --
2006.0 Fiesta 1212006 G388009en
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TransmissionlTransaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
307-02-6 (AW81-40)
307-0216
REMOVAL AND INSTALLATION
Transmission Fluid Cooler Tubes(l7 857 0)
Removal See - Transmission Fluids.
A WARNING:Refer to the Material Safety Data
Sheets for the Automatic Transmission
Fluid
E-AW. Failure to follow this
instruction may result
in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
For additional information, refer to: Health
and Safety Precautions (1
00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
1. Raise and support the vehicle.
For additional information, refer to: Lifting
(1
00-02 Jacking and Lifting, Description
and Operation).
*' AWARNING:~~~~ releasing the
transmission fluid, take care to prevent
scolding. Failure to follow this instruction
may result
in personal injury.
A CAUTl0N:Plug the transmission fluid
cooler lines to prevent fluid loss or dirt
ingress.
For additional information, refer to: Health
and Safety Precautions (1
00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
N0TE:Mark the position of the feed and return
lines to aid installation.
Detach the transmission fluid cooler lines
from the transmission.
I. Push the transmission fluid cooler line quick
release connector toward the transmission.
2. Press together the retaining tabs and detach
the transmission fluid cooler line from the
automatic transmission.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
3m AWARNING:~~~~ releasing the
transmission fluid, take care to prevent
scolding. Failure to follow this instruction
may result
in personal injury.
A CAUTI0N:PIug the transmission fluid
cooler lines to prevent fluid loss or dirt
ingress.
For additional information, refer to: Health
and Safety Precautions (1
00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
N0TE:Mark the position of the feed and return
lines to aid installation.
Remove the transmission fluid cooler lines.
1. Push the transmission fluid cooler line quick
release connector toward the transmission
fluid cooler.
2. Press together the retaining tabs and detach
the transmission fluid cooler line from the
transmission fluid cooler.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
2006.0 Fiesta 1212006 G388010en
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Transmission/Transaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
307-02-7 (AW81-40) 307-02-7
REMOVAL AND INSTALLATION
See - Transmission Fluids.
Installation
1. N0TE:Make sure the transmission fluid
cooler lines are installed in the correct
positions.
To install, reverse the removal procedure.
2. Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
For additional information, refer to:
Transmission Fluid Level Check
(307-01
Automatic TransmissionlTransaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW8140), General
Procedures).
2006.0 Fiesta 1212006 G388010en
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Automatic Transmission/Transaxle External
Controls -Vehicles With:
4Speed Automatic
Transmission
(AW81-40)
SPECIFICATIONS
Lubricants. Fluids, Sealers and Adhesives
I l tem 1 Specification
1 Grease I S-MlC1021-A
Torque Specifications
Selector lever assembly 9 - 80
Description
2006.0 Fiesta 1212006 ~388011 en
l b-i n
Nm I b-f t
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Manual Transmission/Transaxle and Clutch -
308-00-1 2 General Information 308-00-1 2
GENERAL PROCEDURES
Clutch System Bleeding(l6 843 0)
Special Tool(s) 6. Fill the reservoir of the special tool with (,, .
I Hand Vacuum approximately 100 ml of new brake fluid.
7. N0TE:Make sure that the special tool
reservoir is positioned lower than the bleed
nipple.
Install the special tool.
Super DOT 4 Brake
1 Fluid
I
Materials
Name Specification
ESD-M6C57-A
A WARNING: Brake fluid contains polyglycol
ethers and polyglycols. Avoid contact with
the eyes. Wash hands thoroughly after
handling. If brake fluid contacts the eyes,
flush the eyes for 15 minutes with cold
running water. Get medical attention if
irritation persists. If taken internally, drink
8. Using the special tool, bleed the clutch
water and induce vomiting. Get medical system.
attention immediately. Failure to follow
Pump approximately 80 ml of brake fluid into
these instructions may result in personal the clutch svstem. (
injury. w
9. Close the bleed nipple. A CAUTI0N:Y brake fluid is spilt on the
paintwork, the affected area must be 10.
Remove the special tool.
immediately washed down with cold water.
11. Lower the vehicle, if necessary.
N0TE:lf proprietary brake bleeding equipment is
available, this can be used to bleed the clutch
system, following the method below. The maximum
pressure must not exceed
1.5 bar.
N0TE:The clutch control system is self-venting.
The components are arranged in such a way that
small amounts of air trapped in the system are
removed automatically during clutch operation.
12. In order to remove any small amounts of
trapped air remaining in the system,
operate the clutch pedal several times
(maximum five times), using the full clutch
pedal travel.
13. Check the fluid level in the brake fluid
reservoir and top up to the MAX mark with
brake fluid if necessary.
1. Remove the air cleaner, if necessaryfor 14. Install the battery tray, if necessary.
additional information, refer to
Section
303-12 [Intake Air Distribution and 15.
Install the battery, if necessary. For
Filtering]. additional
information, refer to
Section 414-01 [Battery, Mounting and
2. Remove the battery, if necessary. For
Cablesl.
additional information, refer to
Section
414-01 [Battery, Mounting and . 16. Install the air cleaner, if necessary. For
Cables]. additional
information, refer to
Section 303-1
2 [Intake Air Distribution and - 3. Remove the battery tray, if necessary.
Filtering]. (' L 4. Drain the brake fluid reservoir.
17. Test the clutch control system for normal "I-
5. Raise and support the vehicle, if necessary. operation.
For additional information, refer to
Section 100-02 [Jacking and Lifting].
2006.0 Fiesta 1212006 GI 83752en
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