DRIVE SHAFT FORD FIESTA 2007 Repair Manual

303-0514 Accessory Drive . 303-05-4
DESCRIPTION AND OPERATION
Accessory Drive - 2.OL Duratec-HE (M14)
2.OL Duratec HE (M14) engine
,
Item Description
I 1 I Accessory drive belt 1
1 2 1 Power steering pump pulley I
1 3 1 Coolant pump pulley I
1 4 1 Air conditioning (AIC) compressor pulley I
1 5 1 Crankshaft pulley I
1 6 1 Accessory drive belt tensioner pulley I
1 7 1 Generator pulley I
2006.0 Fiesta 1212006 G421383en
8
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Accessorydrivebeltidlerpulley
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303-05-1 7 Accessory Drive 303-05-1 7
DIAGNOSIS AND TESTING
REFER to: Accessory Drive Belt Tensioner -
1.6L Duratorq-TDCi (DV) Diesel, Vehicles i With: Air Conditioning (303-05, Removal and
Installation).
REFER to: Accessory Drive Belt Tensioner
-
1.6L Duratorq-TDCi (DV) Diesel (303-05
Accessory Drive, Removal and lnstallation).
TEST the system for normal operation.
2. Detach the accessory drive belt in the area of
the accessory drive belt tensioner.
3. N0TE:The accessory drive belt tensioner
has a damping feature, which is usually a
friction device, therefore some friction within
the system is normal.
Using the correct tool, move the accessory drive
belt tensioner from its relaxed position through
its full stroke and back to the relaxed position
to make sure there is no excessive stick, grab
or bind, and to make sure there is tension on
the accessory drive belt tensioner spring.
4. Rotate the accessory drive belt tensioner pulley
and check for damage, freedom of rotation and
alignment. INSTALL a new accessory drive belt
tensioner as necessary.
Accessory Drive Belt Tensioner - Dynamic
Check
The accessory drive belt tensioner may be checked
dynamically as follows:
1. With the engine running, observe the accessory
drive belt tensioner movement. The accessory
drive belt tensioner should move (respond)
when the engine is accelerated rapidly or when
the
A/C clutch cycles ON and OFF (the degree
of movement can be up to 4 mm). If the
accessory drive belt tensioner movement is not
constant without engine acceleration or
A/C
clutch cycling, a pulley or shaft is possibly bent,
out of round, or the damping mechanism inside
the accessory drive belt tensioner may be
damaged. INSTALL a new accessory drive belt
tensioner as necessary.
REFER to: Accessory Drive Belt Tensioner
-
1.6L Duratorq-TDCi (DV) Diesel, Vehicles
With: Air Conditioning (303-05, Removal and
Installation).
REFER to: Accessory Drive Belt Tensioner -
1.6L Duratorq-TDCi (DV) Diesel (303-05
Accessory Drive, Removal and lnstallation).
( :I. REFER to: Accessory Drive Belt Tensioner - TEST the system for normal operation.
1.6L Duratorq-TDCi (DV) Diesel, Vehicles
2. Excessive accessory drive belt rideout (uneven
With: Air Conditioning (303-05, Removal and
depth of grooves in the accessory drive belt)
Installation). may cause excessive accessory drive belt
REFER to: Accessory Drive Belt Tensioner
- tensioner movement. Check the condition by
1.6L Duratorq-TDCi (DV) Diesel (303-05
installing a new accessory drive belt.
Accessory Drive, Removal and
installation). . REFER to: Accessory Drive Belt - 1.3~
TEST the system for normal operation. Duratec-8V (Rocam) (303-05 Accessory
Drive,
5. If the accessory drive belt tensioner meets the
above criteria, proceed to test the accessory
drive belt tensioner dynamically. If the accessory
drive belt tensioner does not meet the above
criteria, INSTALL a new accessory drive belt
tensioner.
REFER to: Accessory Drive Belt Tensioner
-
1.6L Duratorq-TDCi (DV) Diesel, Vehicles
With: Air Conditioning (303-05, Removal and
Installation).
REFER to: Accessory Drive Belt Tensioner
-
1.6L Duratorq-TDCi (DV) Diesel (303-05
Accessory Drive, Removal and Installation).
TEST the system for normal operation. Removal and Installation).
REFER to: Accessory Drive Belt
- 1.4L
Duratorq-TDCi (DV) Diesel (303-05 Accessory
Drive, Removal and Installation).
REFER to: Accessory Drive Belt - 1.6L
Duratorq-TDCi (DV) Diesel (303-05 Accessory
Drive, Removal and Installation).
REFER to: Accessory Drive Belt
- 2.OL
Duratec-H E (M 14) (303-05 Accessory Drive,
Removal and Installation).
TEST the system for normal operation.
2006.0 Fiesta 12/2006 G346263en
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303-05-1 8 Accessory Drive 303-05-1 8
REMOVAL AND INSTALLATION
Accessory Drive Belt - 1.4L Duratec-1 6V (Sigma)/l .6L
Duratec-1
6V (Sigma), Vehicles With: Air
Conditioning(21 567 0)
General Equipment 2. Using paint or typing correction fluid, mark
Knife the crankshaft pulley at the 6 o'clock
position.
i
Removal
A CAUTI0N:The accessory drive belt must
not be reused as it is designed to be
stretched onto the pulleys only once.
Failure to follow this instruction may lead
to premature failure of the belt.
I. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking
and Lifting].
2. Detach the power steering line and remove
the crankshaft pulley splash shield.
3. lnstall the installation tool (supplied in the
parts kit) to the crankshaft pulley at the
6
o'clock position. /'
3. Using a suitable knife, cut both accessory
drive belts and remove.
Installation 4. lnstall the accessory drive belt.
1. lnstall the belt around the generator pulley. NOTE: Install a new accessory drive belt and power 2. Install the belt around the air conditioning
steering pump belt. compressor pulley.
I. Wipe clean all of the pulleys to make sure 3. Install the belt around the water pump pulley.
that the accessory drive belt does not slip
during installation.
2006.0 Fiesta 1212006 GI 46274en
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303-05-1 9 Accessory Drive 303-05-1 9
REMOVAL AND INSTALLATION
4. Install the belt around the installation tool.
Install the belt guide tool (supplied in the
parts kit) to the accessory drive belt (shown
I from above for clarity).
5. Make sure that the accessory drive belt is
correctly positioned in the grooves of the
pulleys.
8. Install the belt guide tool to the generator
6. N0TE:Only turn the engine in the normal mounting
bracket.
direction of rotation.
N0TE:Guide the accessory drive belt onto the
pulleys as the engine is rotated.
Turn the engine until the paint mark is at the
8 o'clock position.
9.
N0TE:Only turn the engine in the normal
direction of rotation.
N0TE:Guide the accessory drive belt onto the
pulleys as the engine is rotated.
Turn the engine until the paint mark is at the
7. N0TE:The curved end of the tool fits around 3 o'clock position
the belt and the cranked end of the tool fits
around the generator mounting bracket.
10. Remove the installation tool from the
crankshaft pulley.
2006.0 Fiesta 1212006 GI 46274en
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303-05-20 Accessory Drive 303-05-20
REMOVAL AND INSTALLATION
11. N0TE:Only turn the engine in the normal N0TE:Guide the power steering pump belt onto
direction of rotation. the pulleys as the engine is rotated. (.
Turn the engine through 360 degrees. Turn
the engine until the tool is at the 9
12.
Check that the accessory drive belt is o'clock
position.
correctly positioned in the grooves of the
pulleys.
Repeat the installation procedure if the
accessory drive belt is misaligned.
13. Remove the belt guide tool from the
accessory drive belt.
Discard the belt guide tool.
14. lnstall the installation tool to the crankshaft
pulley at the
12 o'clock position.
18. Remove the installation tool from the
crankshaft pulley.
19. N0TE:Only turn the engine in the normal
direction of rotation.
Turn the engine through
360 degrees.
20. Check that the power steering pump belt
is correctly positioned in the grooves of
the pulleys.
I I Repeat the installation procedure if the power
15. lnstall the power steering pump belt. steering pump belt is misaligned.
Discard the installation tool.
1. lnstall the power steering pump belt around
the power steering pump pulley.
21. Install the crankshaft pulley splash shield.
2. lnstall the power steering pump belt around
the installation tool.
16. Make sure that the power steering pump
belt is correctly positioned in the grooves
of the pulleys.
17. N0TE:Only turn the engine in the normal
direction of rotation.
22. Lower the vehicle.
- --
2006.0 Fiesta 1212006 GI 46274en
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303-05-21 Accessory Drive 303-05-21
REMOVAL AND INSTALLATION
Accessory Drive Belt - 1.4L Duratec-I 6V (Sigma)/l .6L
Duratec-1 6V (Sigma), Vehicles Without: Air
Conditioning(21 567 0)
General Equipment 2. Using paint or typing correction fluid, mark
Knife the crankshaft pulley at the 6 o'clock
position.
Removal
A CAUTI0N:The accessory drive belt must
not be reused as it is designed to be
stretched onto the pulleys only once.
Failure to follow this instruction may lead
to premature failure of the belt.
1. Raise and support the vehicle. For additional
information, refer to Section
I 00-02 [Jacking
and Lifting].
2. Detach the power steering line and remove
the crankshaft pulley splash shield.
3. lnstall the installation tool (supplied in the
parts kit) to the crankshaft pulley at the
6
o'clock position.
3. Using a suitable knife, cut the accessory
drive belt and remove.
Installation 4. lnstall the accessory drive belt.
NOTE:
lnstall a new accessory drive belt. 1. lnstall the belt around the generator pulley.
2. lnstall the belt around the power steering
1. Wipe clean all of the pulleys to make sure pump pulley.
that the accessory drive belt does not slip 3. Install the belt around the water pump pulley.
during installation.
2006.0 Fiesta 1212006 Gl49874en
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303-05-22 Accessory Drive 303-05-22
REMOVAL AND INSTALLATION
4. Install the belt around the installation tool. Install the belt guide tool (supplied in the
parts kit) to the accessory drive belt (shown
from above for clarity).
5. Make sure that the accessory drive belt is
correctly positioned in the grooves of the
pulleys.
8. Install the belt guide tool to the generator
6. N0TE:Only turn the engine in the normal mounting
bracket.
direction of rotation.
N0TE:Guide the accessory drive belt onto the
pulleys as the
e'ngine is rotated.
Turn the engine until the paint mark is at the
8 o'clock position.
9. N0TE:Only turn the engine in the normal
direction of rotation.
N0TE:Guide the accessory drive belt onto the
pulleys as the engine is rotated.
Turn the engine until the paint mark is at the
7. N0TE:The curved end of the tool fits around 3 o'clock position
the belt and the cranked end of the tool fits
around the generator mounting bracket.
10. Remove the installation tool from the
crankshaft pulley.
2006.0 Fiesta 1212006 Gl49874en
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303-05-23 Accessory Drive 303-05-23
REMOVAL AND INSTALLATION
11. N0TE:Only turn the engine in the normal
direction of rotation.
Turn the engine through
360 degrees.
12. Check that the accessory drive belt is
correctly positioned in the grooves of the
pulleys.
Repeat the installation procedure if the
accessory drive belt is misaligned.
Discard the installation tool.
13.
Remove the belt guide tool from the
accessory drive belt.
Discard the belt guide tool.
14.
Install the crankshaft pulley splash shield
and attach the
powersteering line.
' 15. Lower the vehicle.
- -- - - -- - - --
2066.0 Fiesta ~znoos GI 49874en
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303-05-24 Accessory Drive 303-05-24
REMOVAL AND INSTALLATION
Power Steering Pump Belt - 1.4L Duratec-1 6V (Sigma)/l .6L
Duratec-1 6V (Sigma), Vehicles With: Air
Conditioning(21 567 0)
General Equipment 2. Install the installation tool (supplied in the
Knife parts kit) to the crankshaft pulley at the 12
o'clock position.
Removal
A CAUTI0N:The power steering pump belt
must not be reused as it is designed to be
stretched onto the pulleys only once.
Failure to follow this instruction may lead
to premature failure of the belt.
1. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking
and Lifting].
2. Detach the power steering line and remove
the crankshaft pulley splash shield.
3. Install the power steering pump belt.
I. Install the belt around the power steering
pump pulley.
2. Install the belt around the installation tool. (
Installation
4. Make sure that the power steering pump belt
N0TE:lnstall a new power steering pump belt. is correctly positioned in the grooves of the
1. Wipe clean both of the pulleys to make sure pulleys.
that the power steering pump belt does not
5. N0TE:Only turn the engine in the normal
slip during installation.
direction of rotation.
N0TE:Guide the power steering pump belt onto
the pulleys as the engine is rotated.
2006.0 Fiesta 1212006 GI 00708en
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303-05-25 Accessory Drive 303-05-25
REMOVAL AND INSTALLATION
Turn the engine until the installation tool is
at the
9 o'clock position.
i
6. Remove the installation tool from the
crankshaft pulley.
7. N0TE:Only turn the engine in the normal
direction of rotation.
Turn the engine through
360 degrees. 1
8. Check that the power steering pump belt is
correctly positioned in the grooves of the
pulleys.
i Repeat the installation procedure if the power
steering pump belt is misaligned.
Discard the installation tool.
9. Install the crankshaft pulley splash shield.
10. Lower the vehicle.
2006.0 Fiesta 1212006 GI 00708en
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