oil FORD FIESTA 2007 Repair Manual

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-33 Duratec-1 6V (Sigma)ll.GL Duratec-1 6V (Sigma) 303-01 A-33
IN-VEHICLE REPAIR
Camshafts(21 284 0)
Special Tool(s)
Materials
Name Specification
/ 15030A
21 171
1 Sealant I WSK-M2G348-A2 I
Universal Flange Holding
Wrench
205-072
Installer, Crankshaft Seal
303-395
I Engine Oil I WSS-M2C912A1 I
3m ~AUTION:K~~~ the camshaft bearing
caps in order for
installation.
Remove the camshafts.
Slacken each camshaft bearing cap retaining
bolt in the sequence shown by one turn until
the camshaft is released.
Remove the camshaft bearing caps.
Remove and discard the camshaft
seals.
I
i Installation
Removal
1. Apply sealant to the points indicated on the
I. Remove the timing belt. camshaft bearing
cap no. 1 and to the mating
surface of the
cylinder head.
For additional information, refer to: Timing
Belt (303-01 Engine - 1.25L Duratec-1 6V
(Sigma)ll.4L Duratec-1 6V (Sigma)ll.GL
Duratec-1 6V (Sigma), In-vehicle Repair).
2m ~~~~~10N:lnstall a hose (order no.
E890438S) to the special tool studs, to
prevent damage to the camshaft
pulleys.
Remove the camshaft pulleys.
Discard the retaining bolts.
2. Coat the camshafts and the camshaft bearing
caps with
clean engine oil.
3m A~A~T10N:~osition the camshafts in place
so that none of the cams are at full lift.
N0TE:The camshaft bearing cap numbering starts
at the timing
belt end with El on the exhaust side
and with
I1 on the intake side.
N0TE:The exhaust camshaft has an additional
cam for the camshaft position (CMP) sensor.
2006.0 Fiesta 1212006 GI 83731 en
procarmanuals.com

Engine - 1.25L Duratec-16V (Sigma)llI4L
303-01 A-34 Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma)
303-01 A-34
IN-VEHICLE REPAIR
Install the camshafts and camshaft bearing 7. Install the timing belt.
caps.
For additional information, refer to: Timing
Tighten the camshaft bearing cap retaining Belt (303-01 Engine - 1.25L Duratec-1 6V
bolts in the sequence shown in three stages. (Sigma)ll.4L Duratec-1 6V (Sigma)ll .6L
Stage 1: One half turn on each bolt until all Duratec-1 6V (Sigma), Invehicle Repair).
of the camshaft bearing caps are in contact
with the cylinder head.
Stage
2: 7 Nm.
Stage
3: 45 degrees.
4. Adjust the valve clearances.
For additional information, refer to: Valve
Clearance Adjustment (303-01 Engine -
1.25L Duratec-1 6V (Sigma)ll.4L
, Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma), General Procedures).
5. NOTE:
Install new camshaft seals.
N0TE:Coat the camshaft journals and camshaft
seal lip with clean engine oil.
Using the special tool, install the camshaft
seals.
6. N0TE:Do not fully tighten the camshaft
pulley retaining bolts at this stage. Make sure
the camshaft
pulleys turn on the camshafts.
Install the camshaft pulleys.
2006.0 Fiesta 1212006 GI 83731 en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llI4L
303-01 A-35 Duratec-1 6V (Sigma)lll6L Duratec-1 6V (Sigma) 303-01 Am35
IN-VEHICLE REPAIR
Camshaft Seal(21 288 0)
Special Tool(s) Discard the retaining bolts.
Materials
Name Specification
I Engine Oil I WSS~~C~I 2~1
3. Using the special tool, remove the camshaft
seal.
Discard the oil seal.
- -
15030A
Removal
Installation
I. Remove the timing belt. 1. N0TE:lnstall a new camshaft seal.
For additional information, refer to: Timing
Belt (303-01 Engine
- 1.25L Duratec-1 6V N0TE:Coat the camshaft journals and camshaft
(Sigma)ll.4L Duratec-1 6V (Sigma)ll .6L seal with clean engine oil.
Duratec-1 6V (Sigma), in-vehicle Repair).
Using the special tool, install the camshaft
oil seal.
*' &~~~l~~:lnstall a hose (order no.
E890438S) to the special tool studs, to
prevent damage to the camshaft pulleys.
303-395
I
21 171
Universal Flange Holding
Wrench
205-072
Remover, Crankshaft Seal
303-293
Installer, Crankshaft Seal
Remove the camshaft pulleys.
2006.0 Fiesta 1212006 GI 83732en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-39 Duratec-1 6V (Sigma)/l .6L
Duratec-1 6V (Sigma)
303-01 A-39
IN-VEHICLE REPAIR
3. Remove the nut and the stud. 15. Remove the engine front mount bracket.
&AUTION:D~ not support the engine 16. Using the special tool, remove the spark
directly on the oil pan. plugs.
Place the trolley jack with a wooden block
under the engine and raise
it slightly until
the engine front mount is free from strain.
13. Remove the engine front mount.
Discard the nuts.
14. Remove the timing belt upper cover.
Engines with eccentric cam timing belt
tensioner
17. Slacken the timing belt tensioner and
remove the timing belt.
Discard the timing belt.
2006.0 Fiesta 1212006 GI 83738en
procarmanuals.com

Engine - I .25L Duratec-1 6V (Sigma)llI4L
303-01 A-54 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-54
IN-VEHICLE REPAIR
Cylinder Head(21 163 0)
1 I Socket, Cylinder Head Bolts I
Discard the gasket and the nuts. (
Removerllnstaller, Hose
Clamp
303-397 (24-003)
I 24003 1 1 5. Raise and support the vehicle.
Removal
I I 1 For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
1. Release the fuel system pressure.
Materials
For
additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System - General Information, General
Procedures). and
Operation).
2. Drain the
cooling system.
For
additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General 7. Remove the exhaust manifold lower heat
Procedures). shield left-hand retaining bolts.
3. Remove the camshaft.
Name
Specification
6. Using a suitable splint or wrap support the
For
additional information, refer to:
Camshafts
(303-01 Engine - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
In-vehicle Repair).
Engine oil I WSS-M2C912-A1
4. Detach the exhaust flexible pipe from the
catalytic converter. exhaust
flexible pipe.
8. Remove the exhaust manifold lower heat
shield right-hand retaining bolts.
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)llm6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
21. Using the special tool, disconnect the 24.
Disconnect the electronic ignition (El) coil
/ coolant hose from the coolant distribution electrical connector.
I I assembly.
25. Disconnect the heated oxygen
(H02S)
22. Using the special tool, detach the degas sensor electrical connector.
hose from the cylinder head.
Detach the electrical connector from the
Using the special tool, detach the degas hose bracket.
from the cylinder head.
26. Detach the power steering line bracket from
23. Disconnect the engine coolant temperature the
cylinder head.
(ECT) electrical connector.
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
27. Remove the exhaust manifold upper heat
shield 30.
Detach the oil level indicator tube from the
intake manifold.
f
28. Detach the exhaust manifold and position
31. CAUTIONS:
it to one side. A~he cylinder head must have cooled to
Discard the nuts and the exhaust manifold below 30°C before removal.
gasket.
A~osition the cylinder head on a soft
surface.
A~emove the cylinder head bolts in the
sequence shown.
Using the special tool, remove the cylinder
-
head bolts.
Discard the cylinder head gasket.
29. Remove the timing belt rear cover (engine
shown removed for clarity).
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llI4L
303-01 A-59 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-59
IN-VEHICLE REPAIR
installation 2. Attach the oil level indicator tube to the
intake manifold.
! ACAUTION:T~~ thickness of the new
cylinder head gasket must be the same as
that of the old one (hole marked).
N0TE:lnstall a new cylinder head gasket.
N0TE:Position the cylinder head into the two guide
sleeves.
Using the special tool, install the cylinder
head.
Tighten the cylinder head bolts in the
sequence shown in three stages.
Stagel: 15Nm.
Stage 2: 30 Nm.
Stage 3: 90 degrees. 3. Install the timing belt rear cover (engine
shown removed for clarity).
4. N0TE:lnstall a new exhaust manifold gasket
and new exhaust manifold retaining nuts.
N0TE:Do not fully tighten the nuts and bolt at this
stage.
Install the exhaust manifold.
5. Tighten the exhaust manifold upper retaining
nuts and bolt in the sequence shown in two
stages.
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
Stage 1 : 20 Nm.
Stage2: 55 Nm.
8. Attach the power steering line bracket to the
cylinder head.
TIE0030694
6. Tighten the exhaust manifold lower retaining g, Connect the heated oxygen (H02S) sensor bolts. electrical connector.
Attach the electrical connector to the bracket.
7. Install the exhaust manifold upper heat
shield. 10. Connect the electronic ignition (El) coil
electrical connector.
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-63 Duratec-1 6V (Sigma)/l.6L Duratec-1 6V (Sigma) 303-01 A-63
IN-VEHICLE REPAIR
23. Connect the brake booster vacuum line to 27. Install the
exhaust manifold lower heat
the intake manifold. shield
left-hand retaining bolts.
24. Raise and support the vehicle. 28.
N0TE:lnstall a
new flexible pipe gasket and
For
additional information, refer to: Lifting new
nuts.
(1 00-02 Jacking and Lifting, Description Attach the flexible pipe to the catalytic
and Operation). converter
25.
Install the intake manifold retaining bolt.
29. Remove the exhaust flexible pipe support.
26. Position the exhaust
manifold lower heat . 30, Install the camshaft.
shield and install the right-hand retaining
For additional information, refer to:
bolts. Camshafts (303-01 Engine
- 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
In-vehicle Repair).
31.
N0TE:lnstall a new oil filter.
Change the engine oil.
32. Fill and bleed the cooling system.
For
additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General
Procedures).
2006.0 Fiesta 1212006 GI 83740en
procarmanuals.com