ignition FORD FLEX 2019 Repair Manual

If your vehicle has a key system:
1. Switch off the ignition.
2. Switch to start position.
3. Switch off the ignition.
4.
Switch on the ignition to re-enable the
fuel pump.
5. If the vehicle does not start, repeat steps 1 through 4.
If your vehicle has a push button start
system:
1. Press START/STOP to switch off your
vehicle.
2. Press the brake pedal and START/STOP
to switch on your
vehicle.
3. Remove your foot from the brake pedal
and press
START/STOP to switch off
your vehicle.
4. You can attempt to start the vehicle by pressing the brake pedal and
START/STOP
, or press START/STOP
without pressing the brake pedal.
5. If the vehicle does not start, repeat steps 1 through 4.
JUMP STARTING THE VEHICLE WARNING:
Batteries normally
produce explosive gases which can cause
personal injury. Therefore, do not allow
flames, sparks or lighted substances to
come near the battery. When working near
the battery, always shield your face and
protect your eyes. Always provide correct
ventilation. WARNING:
Keep batteries out of
reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or
clothing. Shield your eyes when working
near the battery to protect against possible
splashing of acid solution. In case of acid
contact with skin or eyes, flush
immediately with water for a minimum of
15 minutes and get prompt medical
attention. If acid is swallowed, call a
physician immediately. WARNING:
Use only adequately
sized cables with insulated clamps.
Preparing Your Vehicle
Do not attempt to push-start your
automatic transmission vehicle.
Note: Attempting to push-start a vehicle
with an automatic transmission may cause
transmission damage.
Note: Use only a 12-volt supply to start your
vehicle.
Note: Do not disconnect the battery of the
disabled vehicle as this could damage the
vehicle electrical system.
Park the booster vehicle close to the hood
of the disabled vehicle, making sure the
two vehicles do not touch.
Connecting the Jumper Cables WARNING: Do not attach the cables
to fuel lines, engine rocker covers, the
intake manifold or electrical components
as grounding points. Stay clear of moving
parts. To avoid reverse polarity
connections, make sure that you correctly
identify the positive (+) and negative (-)
terminals on both the disabled and booster
vehicles before connecting the cables.
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Flex (TP3) , enUSA, Edition date: 201803, Second-Printing Roadside Emergencies

Protected Components
Fuse Amp Rating
Fuse or Relay
Number
Vehicle power #4 (ignition coils).
20A 2
68
Vehicle power 1 (powertrain control
module).
20A 2
69
Vehicle power #3 (coil) – A/C clutch relay.
15A 2
70
Fan control relay coils 1-3.
Variable air conditioning compressor.
Auxiliary transmission warmup.
Turbo charge waste-gate control.
Electronic compressor bypass valve.
All-wheel drive module.
Positive crankcase ventilation heater.
Not used.
-
71
Not used.
-
72
Not used.
-
73
Not used.
-
74
Not used.
-
75
Not used.
-
76
Trailer tow park lamps relay.
Relay
77
Right high-intensity discharge headlamp.
20A 2
78
Not used.
-
79
Not used.
-
80
Not used.
-
81
Rear washer.
15A 2
82
Not used.
-
83
Trailer tow park lamps.
20A 2
84
Not used.
-
85
Powertrain control module.
5A 2
86
Keep alive power and relay.
Powertrain control module relay.
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Flex (TP3) , enUSA, Edition date: 201803, Second-Printing Fuses

Protected Components
Fuse Amp Rating
Fuse or Relay
Number
SYNC module.
10A
9
Electronic finish panel.
Radio frequency transceiver module.
Run accessory relay.
10A
10
Front wiper motor relay.
Intelligent access module logic.
10A
11
Heads-up display.
Puddle lamp.
15A
12
Backlighting LED.
Interior lighting.
Right-hand direction indicators.
15A
13
Left-hand direction indicators.
15A
14
Center high mounted stop lamp.
15A
15
Backup lamp.
Right low beam headlamp.
10A
16
Left low beam headlamp.
10A
17
Third row power seats.
10A
18
Start button.
Keypad illumination.
Brake-shift interlock.
Powertrain control module wake-up.
Anti-theft system.
Not used (spare).
20A
19
Locks.
20A
20
Extended power module.
10A
21
Horn relay.
20A
22
Steering wheel control module logic.
15A
23
Instrument cluster.
Steering wheel control module.
15A
24
Datalink.
Liftgate release.
15A
25
Ignition switch.
5A
26
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Flex (TP3) , enUSA, Edition date: 201803, Second-Printing Fuses

Protected Components
Fuse Amp Rating
Fuse or Relay
Number
Push button ignition switch.
Intelligent access module power.
20A
27
Not used (spare).
15A
28
Radio.
20A
29
Global positioning system module.
Front park lamps.
15A
30
Trailer tow relay for park lamps.
Front side markers.
Trailer tow brake controller.
5A
31
Smart window motors.
15A
32
Master window and mirror switch.
Lock switch illumination.
Moonroof.
110V AC power point.
Interior rearview mirror.
Not used (spare).
10A
33
Reverse park aid module.
10A
34
Rear heated seat module.
Blind spot monitor module.
Rear video camera.
Interior mirror.
Climate control humidity sensor.
5A
35
Heads-up display.
Heated steering wheel.
10A
36
Refrigerator.
10A
37
Front passenger window switch.
10A
38
High beams.
15A
39
Rear park lamps.
10A
40
License plate lamps.
Extended power module.
7.5A
41
Not used (spare).
5A
42
Not used (spare).
10A
43
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Flex (TP3) , enUSA, Edition date: 201803, Second-Printing Fuses

Run the tip of your fingers over the edge of
the blade to check for roughness.
Clean the wiper blades with washer fluid
or water applied with a soft sponge or
cloth.
CHANGING THE WIPER
BLADES
You can improve poor wiper quality by
cleaning the wiper blades and the
windshield.
Replace the wiper blades at least annually
for optimum performance.
Front Wiper Blades
1.
Lift the wiper arm away from the glass.
Note: Do not hold the wiper blade when
lifting the wiper arm.
Note: Make sure that the wiper arm does
not spring back against the glass when the
wiper blade is not attached. 2. Release the wiper blade lock (A) and
separate the wiper blade from the
wiper arm.
3. Remove the wiper blade.
4. Install in the reverse order. Note:
Make sure that the wiper blade locks
into place. Lower the wiper arm and blade
back on the windshield. The wiper arms will
automatically return to their normal position
when you turn the ignition on.
Rear Window Wiper Blade 1. Grab the wiper arm with one hand
close to the arm/blade joint and pull it
as far away from the glass as possible.
Do not use excessive force because it
can break the wiper arm at the heel.
Hold it there until the next step.
Note: Do not hold the wiper blade when
lifting the wiper arm.
Note: Make sure that the wiper arm does
not spring back against the glass when the
wiper blade is not attached.
2. Grab the primary structure of the blade
with the other hand close to the
arm/blade joint.
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6.
There is a distinct change from light to
dark in the right-hand portion of the
headlamp beam pattern. Position the
top edge of this cut-off at the
horizontal reference line. 7. To adjust the vertical aim, use a
suitable tool to rotate the adjuster
clockwise or counterclockwise.
Note: To see a clearer light pattern while
adjusting one headlamp, block the light
from the other headlamp.
8. Close the hood and switch the low beam headlamps off. Horizontal Aim Adjustment
Horizontal aim is not adjustable on your
vehicle.
REMOVING A HEADLAMP
To gain access to the headlamp securing
bolts and to remove the headlamp
assembly, you must first remove the front
fascia and front bumper assemblies. We
recommend you see an authorized dealer.
CHANGING A BULB
WARNING: Switch the lamps and
the ignition off. Failure to do so could result
in serious personal injury. WARNING:
Bulbs can become hot.
Let the bulb cool down before removing it.
Failure to do so could result in personal
injury.
Use the correct specification bulb. See
Bulb Specification Chart
(page 313).
Install in the reverse order unless otherwise
stated.
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Headlamp
Headlamp low beam. Headlamp
high beam.
A
Front direction indicator. Front
parking lamp.
B
Front direction indicator.Front
parking lamp.
C
Front Direction Indicator and Front
Parking Lamp 1.
Switch all of the lamps and the ignition
off.
2. Turn the bulb holder counterclockwise
and remove it.
3. Remove the bulb by pulling it straight out.
Headlamp Low Beam and
Headlamp High Beam
Note: If your vehicle has high-intensity
discharge headlamps, these lamps operate
at a high voltage. See an authorized dealer
if they fail. 1.
Switch all of the lamps and the ignition
off.
2. Disconnect the electrical connector.
3. Turn the bulb holder counterclockwise
and remove it.
Note: You cannot separate the bulb from
the bulb holder.
Note: Do not touch the bulb glass.
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Front Fog Lamp (If Equipped)
1.
Switch all of the lamps and the ignition
off.
2. Use suitable tools, for example a screwdriver and a socket wrench, to
remove the wheel arch liner fixings.
Carefully reposition the wheel arch liner
to access to the front fog lamp bulb
and electrical connector.
Note: To remove the lower push pin, use a
flat-bladed screwdriver to pull up the center
release pin.
3. Disconnect the electrical connector. 4.
Turn the bulb holder counterclockwise
and remove it.
Note: You cannot separate the bulb from
the bulb holder.
Note: Do not touch the bulb glass.
Brake and Rear Lamps, Rear
Direction Indicator and Reversing
Lamp Rear side marker lamp.
A
Tail lamp.
B
Reversing lamp.
C
Brake and tail lamp.Rear
direction indicator.
D
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BA
D
2

WAXING
Regular waxing is necessary to protect your
car's paint from the elements. We
recommend that you wash and wax the
painted surface once or twice a year.
When washing and waxing, park your
vehicle in a shaded area out of direct
sunlight. Always wash your vehicle before
applying wax.
•
Use a quality wax that does not contain
abrasives.
• Follow the manufacturer ’s instructions
to apply and remove the wax.
• Apply a small amount of wax in a
back-and-forth motion, not in circles.
• Do not allow wax to come in contact
with any non-body (low-gloss black)
colored trim. The wax will discolor or
stain the parts over time.
•Roof racks.
• Bumpers.
• Grained door handles.
• Side moldings.
• Mirror housings.
• Windshield cowl area.
• Do not apply wax to glass areas.
• After waxing, your car's paint should
feel smooth, and be free of streaks and
smudges.
CLEANING THE ENGINE
Engines are more efficient when they are
clean because grease and dirt buildup keep
the engine warmer than normal. When washing:
•
Take care when using a power washer
to clean the engine. The high-pressure
fluid could penetrate the sealed parts
and cause damage.
• Do not spray a hot engine with cold
water to avoid cracking the engine
block or other engine components.
• Spray Motorcraft Engine Shampoo and
Degreaser on all parts that require
cleaning and pressure rinse clean. In
Canada, use Motorcraft Engine
Shampoo.
• Never wash or rinse the engine while it
is hot or running; water in the running
engine may cause internal damage.
• Never wash or rinse any ignition coil,
spark plug wire or spark plug well, or
the area in and around these locations.
• Cover the battery, power distribution
box, and air filter assembly to prevent
water damage when cleaning the
engine.
CLEANING THE WINDOWS AND
WIPER BLADES
Car wash chemicals and environmental
fallout can result in windshield and wiper
blade contamination. Dirty windshield and
wipers will result in poor windshield wiper
operation. Keep the windshield and wiper
blades clean to maintain windshield wiper
performance.
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ENGINE SPECIFICATIONS - 3.5L DURATEC
3.5L V6
Engine
214
Cubic inches
Minimum 87 octane
Required fuel
1-4-2-5-3-6
Firing order
Coil on plug
Ignition system
0.049 - 0.053 in (1.25 mm - 1.35 mm)
Spark plug gap
10.8:1
Compression ratio
Drivebelt Routing
3.5L Engine ENGINE SPECIFICATIONS - 3.5L ECOBOOST™
3.5L EcoBoost
Engine
214
Cubic inches
Minimum 87 octane
Required fuel
1-4-2-5-3-6
Firing order
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Flex (TP3) , enUSA, Edition date: 201803, Second-Printing Capacities and SpecificationsE191904