brake FORD FOCUS 2008 2.G Service Manual

Working with the engine on
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels.
To reduce the risk of vehicle damage and/or personal burn
injuries, do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
instrument panel.
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Maintenance and Specifications
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.0L I4 Engine
1. Engine oil filler cap
2. Brake/Clutch fluid reservoir
3. Power Distribution box
4. Battery
5. Air Filter
6. Automatic transaxle fluid dipstick (if equipped)
7. Engine oil dipstick
8. Power steering fluid reservoir
9. Engine coolant reservoir
10. Windshield washer fluid reservoir
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Poor wiper quality can be improved by cleaning the wiper blades and the
windshield, refer toWindows and wiper bladesin theCleaning
chapter.
To prolong the life of the wiper blades, it is highly recommended to
scrape off the ice on the windshield before turning on the wipers. The
layer of ice has many sharp edges and can damage the micro edge of the
wiper rubber element.
ENGINE OIL
Checking the engine oil
Refer to thescheduled maintenance informationfor the appropriate
intervals for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(automatic transaxle) or 1st (manual transaxle).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil level dipstick.
6. Wipe the dipstick clean. Insert the dipstick fully, then remove it again.
•If the oil level isbetween the
MIN and MAX marks, the oil
level is acceptable.DO NOT
ADD OIL.
•If the oil level is below the MIN
mark, add enough engine oil to
raise the level within the MIN and
MAX range. Refer toAdding
engine oilin this chapter.
•Oil levels above MAX mark
may cause engine damage.If
the engine is overfilled, some oil
must be removed from the engine
by an authorized dealer.
7. Put the dipstick back in and ensure it is fully seated.
Adding engine oil
1. Check the engine oil. For instructions, refer toChecking the engine
oilin this chapter.
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When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transaxle) or the neutral
position (manual transaxle), turn off all accessories and start the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 10 miles (16 km) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must learn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will fully update transmission operation to its optimum shift feel.
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Driving style — good driving and fuel economy habits
Give consideration to the lists that follow and you may be able to change
a number of variables and improve your fuel economy.
Habits
•Smooth, moderate operation can yield up to 10% savings in fuel.
•
Steady speeds without stopping will usually give the best fuel economy.
•Idling for long periods of time (greater than one minute) may waste
fuel.
•Anticipate stopping; slowing down may eliminate the need to stop.
•Sudden or hard accelerations may reduce fuel economy.
•Slow down gradually.
•Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15%
less fuel than traveling at 65 mph [105 km/h]).
•Revving the engine before turning it off may reduce fuel economy.
•Using the air conditioner or defroster may reduce fuel economy.
•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between the top gears occurs. Unnecessary
shifting of this type could result in reduced fuel economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toMaintenance product
specifications and capacitiesin this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found inscheduled maintenance information.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
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BRAKE/CLUTCH FLUID
Brake and clutch systems are supplied from the same reservoir.
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of the
system could be compromised; seek
service from your authorized dealer
immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transaxle does not consume
fluid. However, the fluid level should be checked if the transaxle is not
working properly, i.e., if the transaxle slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord Part Name or
EquivalentFord Part Number /
Ford Specification
Brake fluid and (clutch
fluid–if equipped)Between MIN and
MAX on reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A
Door latch, hood latch,
auxiliary hood latch,
trunk latch, seat tracks.— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinder —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
Automatic transaxle
fluid6.9 quarts (6.6L)
1
Motorcraft MERCONLV
AT F
2
XT-10-QLV /
MERCONLV
Manual transaxle fluid
(5-speed)2.0 quarts (1.9L)
1
Motorcraft Full Synthetic
Manual Transmission
FluidXT-M5-QS /
WSD-M2C200-C
E ngine oil 4.5 quarts (4.3L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
3
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A and API
Certification Mark
Engine coolant 6.1 quarts (5.75L)Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
4
VC-7-B /
WSS-M97B51-A1
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
Four-speed automatic 2
Five-speed manual (MTX75) Z
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A
Air cleaner filter ...............241–243
Air conditioning
manual heating and air
conditioning system .................32
Airbag supplemental restraint
system ....................96–97, 105, 107
and child safety seats ..............98
description ................97, 105, 107
disposal ....................................111
driver airbag ..............99, 106, 109
indicator light .................105, 110
operation ...................99, 106, 109
passenger airbag .......99, 106, 109
side airbag ...............................105
Ambient mood/lighting ...............38
Antifreeze
(see Engine coolant) ................221
Anti-lock brake system
(see Brakes) ......................155–156
Anti-theft system ..................71, 73
arming the system ....................73
disarming a triggered
system .......................................74
triggering ...................................74
Audio system (see Radio) .........17
Automatic transaxle
fluid, adding ............................239
fluid, checking ........................239
fluid, specification ..................244
Automatic transmission ............159
driving an automatic
overdrive .................................160
fluid, refill capacities ..............244
Auxiliary input jack (Line in) ....25
Axle
refill capacities ........................244B
Battery .......................................219
acid, treating emergencies .....219
jumping a disabled battery ....190
maintenance-free ....................219
replacement, specifications ...243
servicing ..................................219
Belt-Minder...............................92
Booster seats .............................112
Brakes ........................................155
anti-lock ...........................155–156
anti-lock brake system
(ABS) warning light ...............156
fluid, checking and adding ....239
fluid, refill capacities ..............244
fluid, specifications .................244
lubricant specifications ..........244
parking ....................................156
shift interlock ..........................159
Break-in period .............................5
Bulbs ............................................39
C
Capacities for refilling fluids ....244
Cell phone use ..............................7
Child safety restraints ..............112
child safety belts ....................112
Child safety seats ......................115
attaching with tether
straps .......................................121
in front seat ....................116, 119
in rear seat ......................116, 119
LATCH .....................................123
Child safety seats -
booster seats .............................112
Cleaning your vehicle
engine compartment ..............207
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daytime running light ...............36
fog lamps ...................................35
headlamps .................................35
headlamps, flash to pass ..........36
instrument panel, dimming .....36
interior lamps .....................38, 40
replacing bulbs .........................40
Lane change indicator
(see Turn signal) ........................38
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........156
Load limits .................................144
Locks
autolock .....................................62
childproof ..................................65
doors ..........................................62
Lubricant specifications ...........244
Lug nuts ....................................189
M
Manual transaxle
lubricant specifications ..........244
Manual transmission .................163
fluid capacities ........................244
reverse .....................................164
Message center ...........................55
english/metric button ...............58
system check button ................58
warning messages .....................59
Mirrors ...................................47–48
automatic dimming
rearview mirror .........................48
heated ........................................49
side view mirrors (power) .......48
Moon roof ....................................53
Motorcraft parts ........211, 227, 243
O
Octane rating ............................231Oil (see Engine oil) ..................217
P
Parking brake ............................156
Parts (see Motorcraft parts) ....243
Passenger Occupant
Classification Sensor ...................83
Power distribution box
(see Fuses) ...............................172
Power door locks ........................62
Power mirrors .............................48
Power point .................................45
Power steering ..........................158
fluid, checking and adding ....238
fluid, refill capacity ................244
fluid, specifications .................244
Power Windows ...........................46
R
Radio ............................................17
Relays ........................................169
Remote entry system .................67
locking/unlocking
doors ..............................62, 67–68
opening the trunk .....................69
panic alarm ...............................69
replacement/additional
transmitters ...............................70
replacing the batteries .............69
Roadside assistance ..................166
S
Safety Belt Maintenance ............91
Safety belts (see
Safety restraints) ............82, 85–90
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