engine coolant FORD FUSION 2010 User Guide

3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
•2.5L coolant bleed valve
•3.0L coolant bleed valve
5. Open the coolant bleed valve on the back of the engine water outlet
for the 2.5L engine or in the thermostat housing for the 3.0L engine.
6. Fill the coolant reservoir slowly with the proper coolant mixture, to
within the COLD FILL RANGE or the FULL COLD level on the reservoir.
If you removed the radiator cap in an overflow system, fill the radiator
until the coolant is visible and radiator is almost full.
7. Close the bleed valve and reinstall the cap on the coolant reservoir.
Turn the cap until it is tightly installed to prevent coolant loss.
After any coolant has been added, check the coolant concentration (refer
toChecking engine coolant).If the concentration is not 50/50
(protection to –34°F/–36°C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
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Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 quart (1.0 liter) of engine coolant per
month, have your authorized dealer check the engine cooling system.
Your cooling system may have a leak. Operating an engine with a low
level of coolant can result in engine overheating and possible engine
damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant since a Ford-approved recycling process is not yet available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
toMaintenance product specifications and capacitiesin this chapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this section.
Severe climates
If you drive in extremely cold climates (less than –34°F [–36°C]):
•It may be necessary to increase the coolant concentration
above 50%.
•NEVER increase the coolant concentration above 60%.
•A coolant concentration of 60% will provide freeze point
protection down to -62°F [-52°C]. Increased engine coolant
concentrations above 60% will decrease the overheat
protection characteristics of the engine coolant and may cause
engine damage.
•If available, refer to the chart on the coolant container to
ensure the coolant concentration in your vehicle will provide
adequate freeze protection at the temperatures in which you
drive in the winter months.
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If you drive in extremely hot climates:
•It is still necessary to maintain the coolant concentration
above 40%.
•NEVER decrease the coolant concentration below 40%.
•A coolant concentration of 40% will provide freeze point
protection down to -12°F [-24°C]. Decreased engine coolant
concentrations below 40% will decrease the corrosion/freeze
protection characteristics of the engine coolant and may cause
engine damage.
•If available, refer to the chart on the coolant container to
ensure the coolant concentration in your vehicle will provide
adequate protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling (2.5L I4 and 3.5L V6
engines only)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature gauge will move to the H (hot) area.
•The
symbol will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
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When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
WARNING:Fail-safe mode is for use during emergencies only.
Operate the vehicle in fail-safe mode only as long as necessary to
bring the vehicle to rest in a safe location and seek immediate repairs.
When in fail-safe mode, the vehicle will have limited power, will not be
able to maintain high-speed operation, and may completely shut down
without warning, potentially losing engine power, power steering assist,
and power brake assist, which may increase the possibility of a crash
resulting in serious injury.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
Your vehicle is equipped with a lifetime fuel filter that is integrated with
the fuel tank. Regular maintenance or replacement is not needed.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
WARNING:Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray and fire.
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The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by
20 minutes of stop-and-go driving with at least four 30-second idle
periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
POWER STEERING FLUID
Refer toscheduled maintenance information.
•3.5L V6 engine only
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the
MIN/MAX or upper and lower lines. Do not add fluid if the level is in this
range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN/MAX or upper and
lower lines. Be sure to put the cap back on the reservoir. Refer to
Maintenance product specifications and capacitiesin this chapter for
the proper fluid type.
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Checking automatic transmission fluid at normal operating
temperature (140°F-158°F [60°C-70°C])
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]) until the engine coolant gauge
indicates normal operating temperature. If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until the coolant gauge indicates
normal operating temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage (approximately
10–15 seconds in each position).
4. Move the gearshift lever to P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect
the fluid level. The fluid should read
within the hot range on the dipstick
if at normal operating temperature
(140°F-158°F [60°C-70°C]).
Checking automatic transmission fluid at cool temperature
(59°F-77°F [15°C-25°C])
If a fluid check is necessary at a low
fluid temperature (59°F-77°F
[15°C-25°C]), perform the check
using the cold range on the dipstick.
However, the fluid must be
re-checked at the proper fluid temperature.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number / Ford
specification
Brake (and clutch–if
equipped) fluidBetween MIN
and MAX on
reservoirMotorcraftHigh
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Door weatherstrips —Silicone Spray
LubricantXL-6 /
ESR-M13P4-A
Door latch, hood
latch, auxiliary hood
latch, door hinges,
striker plates, seat
tracks and fuel filler
door hinge— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft
Penetrating and Lock
LubricantXL-1 /
None
Engine coolant
(2.5L engine)9.3 quarts
(8.8L)
MotorcraftSpecialty
Green Engine Coolant
1
VC-10-A2 (US)/
CVC-10-A (Canada)
WSS-M97B55-A Engine coolant
(3.0L engine)10.6 quarts
(10.0L)
Engine coolant
(3.5L engine)11.1 quarts
(10.5 L)
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Item Capacity Ford part nameFord part number / Ford
specification
Fuel tank (FWD)17.5 gallons
(66.2L)——
Fuel tank (AWD)16.5 gallons
(62.4L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Service refill capacity is determined by filling the transmission within 3/8 inch (10mm) of the
bottom of the filler hole with the vehicle on a level surface.4Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.5The power transfer unit is lubricated for life with synthetic lube. Lubricant levels are not to be
checked or changed unless a leak is suspected or repair required. Replace power transfer unit
lubricant with specified synthetic lubricant anytime the unit is submerged in water.
See your authorized dealer for fluid level checking or filling of the power transfer unit.
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A
Accessory delay ..........................79
AdvanceTrac ..............................205
Air cleaner filter .......317–318, 320
Air conditioning
automatic temperature
control system ....................47, 50
Airbag supplemental restraint
system ........................134, 143, 146
and child safety seats ............136
description ..............134, 143, 146
disposal ....................................149
driver airbag ....134, 136, 144, 147
indicator light .........142, 145, 148
operation .........134, 136, 144, 147
passenger airbag ....134, 136, 144,
147
side airbag ...............................143
All Wheel Drive (AWD),
driving off road .........................229
Ambient mood/lighting ...............60
AM/FM .........................................28
Antifreeze (see Engine
coolant) .....................................289
Anti-lock brake system
(see Brakes) ......................203–204
Anti-theft system ..............101, 105
arming the system ..................105
disarming a triggered
system .....................................106
triggering .................................106
Audio system
6-CD in dash .............................28
Single CD ..................................28
Audio system (see Radio) .........28Automatic transmission
driving an automatic
overdrive .........................212, 214
fluid, adding ....................310, 317
fluid, checking ................310, 317
fluid, refill capacities ..............321
fluid, specification ..................321
Selectshift (SST) ....................215
Auxiliary input jack (Line in) ....36
Axle
lubricant specifications ..........321
B
Battery .......................................287
acid, treating emergencies .....287
jumping a disabled battery ....253
maintenance-free ....................287
replacement, specifications ...320
servicing ..................................287
Belt-Minder.............................129
Blind Spot Information
System .......................................223
Booster seats .............................165
Brakes ........................................203
anti-lock ...........................203–204
anti-lock brake system (ABS)
warning light ...........................204
fluid, checking and adding ....310
fluid, refill capacities ..............321
fluid, specifications .................321
lubricant specifications ..........321
parking ....................................204
shift interlock ..........................210
Break-in period .............................5
Bulbs ............................................60
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C
Capacities for refilling fluids ....321
CD ................................................28
Cell phone use ..............................8
Changing a tire .........................246
Child safety seats ......................154
attaching with tether straps ..162
in front seat ............................155
in rear seat ..............................155
LATCH .....................................160
recommendations ...................152
Child safety seats - booster
seats ...........................................165
Cleaning your vehicle
engine compartment ..............269
instrument panel ....................271
interior .....................................272
plastic parts ............................270
washing ....................................267
waxing .....................................268
wheels ......................................268
wiper blades ............................271
Climate control (see Air
conditioning or Heating) ......47, 50
Clutch
fluid ..........................................310
operation while driving ..........217
recommended shift speeds ....217
Compass, electronic ....................74
calibration .................................75
set zone adjustment .................75
Console ........................................76
overhead ....................................74
Controls
power seat ...............................112
steering column ........................84Coolant
checking and adding ..............289
refill capacities ................293, 321
specifications ..........................321
Cross Traffic Alert ....................223
Cruise control (see Speed
control) ........................................81
Cupholder(s) .............................120
Customer Assistance ................236
Ford Extended Service
Plan ..........................................331
Getting assistance outside the
U.S. and Canada .....................264
Getting roadside assistance ...236
Getting the service you
need .........................................260
Ordering additional owner’s
literature .................................265
Utilizing the
Mediation/Arbitration
Program ...................................264
D
Daytime running lamps (see
Lamps) .........................................56
Defrost
windshield .................................50
Dipstick
automatic transmission
fluid ..................................310, 313
engine oil .................................281
Driving under special
conditions ..................216, 230, 232
sand .........................................231
snow and ice ...........................233
through water .................231, 234
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