FORD FUSION (AMERICAS) 2009 1.G Repair Manual

WARNING:Handle a halogen headlamp bulb carefully and keep
out of children’s reach. Grasp the bulb only by its plastic base
and do not touch the glass. The oil from your hand could cause the
bulb to break the next time the headlamps are operated.
7. For ease of bulb socket installation into the lamp assembly, hold the
bulb socket at 15 degrees clockwise from a vertical position. Use the two
lead wires oriented up to represent the vertical reference position.
8. From the 15 degree position, rotate the bulb socket clockwise to a
locked position.
9. Tuck the two lead wires into the lamp housing to assure that they are
not pinched when installing the protective rubber cap.
10. Install the protective cap/grill to the housing circular ring by pushing
and pressing it forward.
11. Re-apply pressure around the complete circular ring on the housing
to make sure the protective cap is completely seated.
12. Reconnect the washer bottle neck by reversing Step 3 (Passenger
side only).
13. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Lowbeam bulb (upper) replacement
1. Make sure headlamp switch is in the off position, then open the hood.
2. Remove the vertical shield from
the bolster by disengaging the
S-shaped clip and rotating it up in a
clockwise direction (Driver side
only).
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3. Remove the air tube from the air
filter assembly (Driver side only).
4. Remove screw from oval splash
shield access panel from the
exterior wheel well area. Lift up and
rearward to release a hidden finger
attachment at the lower portion of
the panel (Passenger side only).
5. From the exterior wheel well
area, reach arm through splash
shield opening to access bulb socket
(Passenger side only).
6. Remove the protective cap/grill
from the housing by grabbing it and
pulling rearward.
7. Remove the bulb socket by
rotating it counterclockwise, then
pulling it straight out of the lamp
assembly.
8. Let go of the bulb socket and
leave it dangling near the lamp
housing (Passenger side only).
9. Reach over the front bolster in the engine area, and with a tool if
necessary, bring the bulb socket upwards into an unobstructed area to
replace the bulb (Passenger side only).
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10. Disconnect the electrical
connector from the bulb socket and
discard the old bulb socket.
11. Connect the new bulb socket to
the electrical connector.
WARNING:Handle a
halogen headlamp bulb
carefully and keep out of
children’s reach. Grasp the bulb
only by its plastic base and do not
touch the glass. The oil from your
hand could cause the bulb to
break the next time the
headlamps are operated.
12. After the new bulb is installed, carefully let the bulb socket dangle
downward near the lamp housing (Passenger side only).
13. From the exterior wheel well area, reach arm through splash shield
opening to install bulb socket with new bulb (Passenger side only).
14. Install the new bulb socket into the lamp assembly by aligning the
indexing fingers, then rotate clockwise to locked position.
15. Install the protective cap/grill to the housing circular ring by pushing
and pressing it forward.
16. Re-apply pressure around the complete circular ring on the housing
to make sure the protective cap is completely seated.
17. Reinstall splash shield access panel with screw (Passenger side only).
18. Reinstall the air tube to the air filter assembly (Driver side only).
19. Reinstall the vertical shield to the bolster (Driver side only).
20. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
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Replacing front parking lamp/turn signal bulbs
1. Make sure headlamp switch is in the off position, then open the hood.
2. Reach over the front bolster.
3. Remove screw from oval splash
shield access panel from the
exterior wheel well area. Lift up and
rearward to release a hidden finger
attachment at the lower portion of
the panel (Passenger side only).
4. From the exterior wheel well
area, reach arm through splash
shield opening to access bulb socket
(Passenger side only).
5. Remove the bulb socket by
rotating it counterclockwise, then
pulling it out of the lamp assembly.
6. Let go of the bulb socket and let
the bulb socket dangle downward
near the lamp housing (Passenger
side only).
7. Reach over the front bolster in
the engine area, with a tool if
necessary, bring the bulb socket
upwards into an unobstructed area to replace the bulb (Passenger side
only).
8. Carefully pull bulb straight out of
socket and push in the new one.
9. After the new bulb is installed,
carefully let the bulb socket dangle
downward near the lamp housing
(Passenger side only).
10. From the exterior wheel well
area reach arm through splash
shield opening to install bulb socket with new bulb (Passenger side
only).
11. Install new bulb socket into the lamp assembly by aligning the
indexing fingers, then rotate clockwise to locked position.
12. Reinstall splash shield access panel with screw (Passenger side only).
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Replacing front side marker bulbs
1. Make sure the headlamp control
is in the off position.
2. Pry the lamp away from the
vehicle at the rear of lamp at the
wheel opening. Rotate lamp from
the wheel opening away from the
vehicle. As the lamp separates from
the vehicle, slide the lamp towards
the wheel opening to disengage
lamp.
3. Rotate the lamp clockwise while
holding the electrical connector in
place with your other hand. After
rotating the lamp 90 degrees
clockwise, pull and disengage the
wire harness and bulb from the
lamp.
4. With the bulb exposed, carefully remove the bulb from the socket by
grasping the bulb and pulling it away from the wire harness.
Replace with a new bulb, and reverse the removal steps to complete the
process.
Replacing tail/brake/turn signal/backup lamp bulbs
The tail/brake/turn signal and backup lamp bulbs are located in the tail
lamp assembly. Follow the same steps to replace either bulb.
1. Make sure the headlamp switch is in the off position and open the
trunk.
2. Lift out trunk floor carpeting panel to access a luggage scuff plate
(hard molding) shingles and a trunk side panel (dark grey, soft
wheelhouse side trim panel) at the lamp area.
3. Carefully pull/push the trunk side panel (dark grey, soft wheelhouse
side trim panel) outboard to expose the lamp assembly. The most
effective point to grasp the trunk side panel when pulling it out from the
luggage scuff plate is at it’s bottom edge where that edge meets the
exposed sheet metal of the trunk floor.
Note:Do not allow the trunk side panel to remain bent and untucked
from the luggage scuff plate (hard molding) for a long period of time.
Doing so may result in permanent deformation.
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4. Remove the bulb socket by
turning it counterclockwise and
pulling it straight out.
5. Pull the bulb from the socket and
push in the new bulb.
6. Install the bulb socket into the
lamp assembly by rotating it
clockwise.
7. Carefully push the trunk side
panel (dark grey, soft wheelhouse
side trim panel) back to the shingle position to the luggage scuff plate
(hard molding).
8. Install trunk floor carpeting panel.
Replacing high-mount brake lamp bulb
1. Make sure the ignition control is
in the off position.
2. Open the trunk and reach
underneath package tray to locate
lamp assembly.
3. Remove the bulb socket by
rotating it counterclockwise, then
pulling it out of the lamp assembly.
4. Pull the bulb straight from the
socket and push in the new bulb.
5. Install the bulb socket into the lamp assembly by rotating it clockwise.
Replacing license plate lamp bulbs
1. Make sure the headlamp switch is
in the off position.
2. Remove the two screws from the
license plate lamp assembly.
3. Remove bulb socket by turning
counterclockwise.
4. Carefully pull the bulb out from
the socket.
Install new bulb(s) in reverse order.
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Replacing fog lamp bulbs (if equipped)
1. Make sure the fog lamp switch is
in the off position.
2. From underneath the vehicle,
partially remove the tire splash
shield by removing four drive
screws.
After removing to allow free access
to the front fog lamp bulb and
electrical wire harness, the splash shield flap should be able to be
repositioned.
3. Rotate the harness/bulb assembly
counterclockwise, to remove from
the fog lamp.
4. Carefully disconnect the bulb
from the harness assembly via the
two snap clips.
Install the new bulb in reverse order.
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MULTI-FUNCTION LEVER
Windshield wiper:Rotate the end
of the control away from you to
increase the speed of the wipers;
rotate towards you to decrease the
speed of the wipers.
Speed dependent wipers:When the wiper control is set on the
intermittent settings, the speed of the wipers will automatically adjust
with the vehicle speed. The faster your vehicle is travelling the faster the
wipers will go.
Windshield washer:Push the end
of the stalk:
•briefly: causes a single swipe of
the wipers without washer fluid.
•a quick push and hold: the wipers
will swipe three times with
washer fluid.
•a long push and hold: the wipers
and washer fluid will be activated
for up to ten seconds.
Courtesy wipe feature:One extra wipe will occur a few seconds after
washing the front window to clear any excess washer fluid remaining on
the windshield.
Note:Do not operate the washer when the washer reservoir is empty.
This may cause the washer pump to overheat. Check the washer fluid
level frequently. Do not operate the wipers when the windshield is dry.
This may scratch the glass, damage the wiper blades and cause the wiper
motor to burn out. Before operating the wiper on a dry windshield,
always use the windshield washer. In freezing weather, be sure the wiper
blades are not frozen to the windshield before operating the wipers.
Windshield wiper rainlamp feature (if equipped with Autolamp)
When the windshield wipers are turned on during daylight, and the
headlamp control is in the autolamp position, the exterior lamps will turn
on after a brief delay and will remain on until the wipers are turned off.
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TILT/TELESCOPE STEERING WHEEL
To adjust the steering wheel:
1. Pull the lever down to unlock the
steering column.
2. While the lever is in the down
position, move the steering wheel
up or down and in or out until you
find the desired position.
3. While holding the steering wheel
in place, pull the lever up to its
original position to lock the steering
column.
WARNING:Never adjust the steering wheel when the vehicle is
moving.
ILLUMINATED VISOR MIRROR (IF EQUIPPED)
Lift the mirror cover to turn on the
visor mirror lamps.
Slide on rod feature
(if equipped)
Rotate the visor towards the side
window and extend it rearward for
additional sunlight coverage.
Note:To stow the visor back into
the headliner, visor must be
retracted before moving it back
towards the windshield.
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OVERHEAD CONSOLE (IF EQUIPPED)
The appearance of your vehicle’s overhead console will vary according to
your option package.
Storage compartment
Press on the rear edge of the
compartment door to open.
The storage compartment may be
used to secure sunglasses or a
similar object.
CENTER CONSOLE
Your vehicle may be equipped with a
variety of console features. These
include:
1. Cup holders
2. Secondary storage bin (on hinges
inside utility compartment)
3. Utility compartment with power
point, AIJ (Audio Input Jack), USB
port (if equipped), and coin holder
inside
WARNING:Use only soft cups in the cup holder. Hard objects
can injure you in a collision.
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