engine FORD FUSION (AMERICAS) 2014 2.G Workshop Manual

GENERAL INFORMATION
Note:Occasional brake noise is normal. Ifa metal-to-metal, continuous grinding orcontinuous squeal sound is present, thebrake linings may be worn-out. Have thesystem checked by an authorized dealer. Ifyour vehicle has continuous vibration orshudder in the steering wheel while braking,have it checked by an authorized dealer.
Note:Brake dust may accumulate on thewheels, even under normal drivingconditions. Some dust is inevitable as thebrakes wear and does not contribute tobrake noise. See Cleaning the AlloyWheels (page 260).
See Warning Lamps andIndicators (page 82).
Wet brakes result in reduced brakingefficiency. Gently press the brake pedal afew times when driving from a car wash orstanding water to dry the brakes.
Brake Over Accelerator
In the event the accelerator pedalbecomes stuck or entrapped, apply steadyand firm pressure to the brake pedal toslow the vehicle and reduce engine power.If you experience this condition, apply thebrakes and bring your vehicle to a safestop. Move the transmission selector leverto position P, switch the engine off andapply the parking brake. Inspect theaccelerator pedal for any interference. Ifnone are found and the condition persists,have your vehicle towed to the nearestauthorized dealer.
Brake Assist
Brake assist detects when you brakerapidly by measuring the rate at which youpress the brake pedal. It providesmaximum braking efficiency as long as youpress the pedal, and can reduce stoppingdistances in critical situations.
Anti-lock Brake System
This system helps you maintain steeringcontrol during emergency stops by keepingthe brakes from locking.
This lamp momentarilyilluminates when you turn theignition on. If the light does notilluminate during start up, remains on orflashes, the system may be disabled. Havethe system checked by an authorizeddealer.
If the system is disabled, normalbraking is still effective. If thebrake warning lamp illuminateswhen you release the parking brake, havethe system checked by an authorizeddealer.
HINTS ON DRIVING WITH
ANTI-LOCK BRAKES
Note:When the system is operating, thebrake pedal will pulse and may travelfurther. Maintain pressure on the brakepedal. You may also hear a noise from thesystem. This is normal.
The anti-lock braking system will noteliminate the risks when:
•you drive too closely to the vehicle infront of you
•your vehicle is hydroplaning
•you take corners too fast
•the road surface is poor.
163Fusion (CC7) , enUSABrakesE144522 E144522

WARNINGS
With the exception of emergencyconditions (for example, the brakepedal does not work or is blocked),do not apply the electric parking brakewhile the vehicle is moving. On bends, orpoor road surfaces or weather conditions,emergency braking can cause the vehicleto skid out of control or off the road.
If you apply the electric parking brake whenyour vehicle is moving, the brake systemwarning lamp will illuminate and a warningchime will sound. See InformationDisplays (page 87).
If your vehicle speed is above 4 mph (6km/h), the braking force is applied as longas the switch is pulled. Releasing orpressing the switch or pressing theaccelerator pedal will stop the brakingforce.
Releasing the electric parkingbrake
You can release the electric parking brakeeither manually by pressing the switch orautomatically.
Manual release
WARNING
If the brake system warning lightremains illuminated or flashes afteryou have released the parking brake,there could be a problem with you brakingsystem. Have the system checked by anauthorized dealer as soon as possible.
You can manually release the electricparking brake by:
1.Turning the ignition on.
2.Pressing the brake pedal.
3.Pressing the electric parking brakeswitch.
When the electric parking brake is released,the brake system warning lamp will turnoff.
Driving with a Trailer
Depending on the grade and the weight ofthe trailer, your vehicle and trailer may rollbackwards slightly when you start on aslope. To prevent this from happening, dothe following:
1.Pull the switch up and hold it in thisposition.
2.Drive your vehicle, then release theswitch when you notice that the enginehas developed sufficient driving force.
Automatic release - drive away release
Your vehicle will automatically release theparking brake if:
•The driver door is closed.
•The driver safety belt is fastened.
•The vehicle is accelerated.
•There are no faults detected in theparking brake system.
165Fusion (CC7) , enUSABrakesE147231

Note:If the electric parking brake warninglamp stays illuminated, the electric parkingbrake will not automatically release. Youmust release the electric parking brake usingthe electric parking brake switch.
Note:On manual transmission vehicles, ifthe transmission is not in neutral (N) whenyou release the clutch pedal and press theaccelerator pedal, the electric parking brakewill release automatically.
Note:On manual transmission vehicles, theclutch pedal must be fully pressed beforethe drive away release feature will operate.Drive as normal using the accelerator andclutch pedals and the electric parking brakewill be automatically released.
The brake system warning lamp will go offto confirm that the electric parking brakehas been released.
Note:The electric parking brake drive awayrelease makes starting on a hill easier. Thisfeature will release the parking brakeautomatically when the vehicle hassufficient drive force to move up the hill. Toassure drive away release when startinguphill, press the accelerator pedal quickly.
Battery With No Charge
WARNING
You will not be able to apply orrelease the electric parking brake ifthe battery is low or has no charge.
If the battery is low or has no charge, usejumper cables and a booster battery.
HILL START ASSIST
WARNINGS
The system does not replace theparking brake. When you leave yourvehicle, always apply the parkingbrake and put the transmission in park (P).
WARNINGS
You must remain in your vehicle onceyou have activated the system.
During all times, you are responsiblefor controlling your vehicle,supervising the system andintervening, if required.
If the engine is revved excessively, orif a malfunction is detected, thesystem will be deactivated.
The system makes it easier to pull awaywhen your vehicle is on a slope without theneed to use the parking brake.
When the system is active, your vehicle willremain stationary on the slope for two tothree seconds after you release the brakepedal. This allows you time to move yourfoot from the brake to the acceleratorpedal. The brakes are releasedautomatically once the engine hasdeveloped sufficient drive to prevent yourvehicle from rolling down the slope. Thisis an advantage when pulling away on aslope, (for example from a car park ramp,traffic lights or when reversing uphill intoa parking space).
The system will activate automatically onany slope that will cause significant vehiclerollback.
Using Hill Start Assist
1.Press the brake pedal to bring yourvehicle to a complete standstill. Keepthe brake pedal pressed.
2.If the sensors detect that your vehicleis on a slope, the system will activateautomatically.
3.When you remove your foot from thebrake pedal, your vehicle will remainon the slope without rolling away forabout two or three seconds. This holdtime will automatically be extended ifyou are in the process of driving off.
166Fusion (CC7) , enUSABrakes

PRINCIPLE OF OPERATION
The traction control system helps avoiddrive wheel spin and loss of traction.
If your vehicle begins to slide, the systemapplies the brakes to individual wheelsand, when needed, reduces engine powerat the same time. If the wheels spin whenaccelerating on slippery or loose surfaces,the system reduces engine power in orderto increase traction.
USING TRACTION CONTROL
In certain situations for example, stuck insnow or mud, turning the traction controloff may be beneficial as this allows thewheels to spin with full engine power.Depending on the type of system you haveon your vehicle, you can either turn thesystem off using the information displayor by pressing the button.
Switching the System Off Usingthe Information Display Controls
(If Equipped)
Your vehicle comes with this featurealready enabled. If required, you can switchthis feature off using the informationdisplay controls. See Principle ofOperation (page 168).
Switching the System Off Using aSwitch (If Equipped)
The button is located in the instrumentpanel.
Press the button. You will see a messagein conjunction with an illuminated icon inthe display. Press the button again toreturn the system to normal mode.
When you switch the traction controlsystem off, stability control remains fullyactive.
System Indicator Lights andMessages
WARNING
If a failure has been detected withinthe AdvanceTrac system, thestability control light will illuminatesteadily. Verify that the AdvanceTracsystem was not manually disabled throughthe information display. If the stabilitycontrol light still illuminates steadily, havethe system serviced by an authorizeddealer immediately. Operating your vehiclewith AdvanceTrac disabled could lead toan increased risk of loss of vehicle control,vehicle rollover, personal injury and death.
The stability control lighttemporarily illuminates onengine start-up and flasheswhen a driving condition activates thestability system.
The stability control off lighttemporarily illuminates onengine start-up and stays onwhen you turn the traction control systemoff.
When you turn the traction control systemoff or on, a message appears in theinformation display showing system status.
168Fusion (CC7) , enUSATraction ControlE138639

When you override the system,the green indicator lightilluminates and the lead vehiclegraphic does not show in theinformation display.
The system will resume operation whenyou release the accelerator pedal. Thevehicle speed will decrease to the setspeed, or a lower speed if following aslower vehicle.
Changing the Set Speed
•Accelerate or brake to the desiredspeed, then press and release SET+.
•Press and hold SET+ or SET- until thedesired set speed shows on theinformation display. The vehicle speedwill gradually change to the selectedspeed.
•Press and release SET+ or SET-. Theset speed will change in approximately1 mph (2 km/h) increments.
The system may apply the brakes to slowthe vehicle to the new set speed. The setspeed will display continuously in theinformation display while the system isactive.
Resuming the Set Speed
Note:Only use resume if you are aware ofthe set speed and intend to return to it.
Press and release RES. The vehicle willreturn to the previously set speed. The setspeed will display continuously in theinformation display while the system isactive.
Low Speed AutomaticCancellation
The system is not functional at vehiclespeeds below 12 mph (20 km/h). Anaudible alarm will sound and theautomatic braking releases if the vehicledrops below this speed.
Hilly Condition Usage
Note:An audible alarm will sound and thesystem will shut down if it is applying brakesfor an extended period of time. This allowsthe brakes to cool down. The system willfunction normally again when the brakeshave cooled down.
You should select a lower gear positionwhen the system is active in situationssuch as prolonged downhill driving onsteep grades, for example in mountainousareas. The system needs additional enginebraking in these situations to reduce theload on the vehicle’s regular brake systemto prevent them from overheating.
Switching the System Off
Note:The set speed memory erases whenyou switch off the system.
Press and release OFF or turn off theignition.
Detection Issues
The radar sensor has a limited field ofvision. It may not detect vehicles at all ordetect a vehicle later than expected insome situations. The lead vehicle graphicwill not illuminate if the system does notdetect a vehicle in front of you.
183Fusion (CC7) , enUSACruise ControlE144529

BLIND SPOT INFORMATION
SYSTEM
Blind Spot Information System(BLIS®) with Cross Traffic Alert (If
Equipped)
WARNING
To help avoid injuries, NEVER use theBlind Spot Information System as areplacement for using the interiorand exterior mirrors and looking over yourshoulder before changing lanes. The BlindSpot Information System is not areplacement for careful driving.
The Blind Spot Information System aidsyou in detecting vehicles that may haveentered the blind spot zone (A). Thedetection area is on both sides of yourvehicle, extending rearward from theexterior mirrors to approximately 10 ft(3 m)beyond the bumper. The systemalerts you if certain vehicles enter the blindspot zone while driving.
Cross Traffic Alert warns you of vehiclesapproaching from the sides when thetransmission is in reverse (R).
Note:The Blind Spot Information Systemdoes not prevent contact with other vehiclesor objects; nor detect parked vehicles,people, animals or infrastructure (fences,guardrails, trees, etc.). It only alerts you tovehicles in the blind zones.
Note:When a vehicle passes quicklythrough the blind zone, typically fewer thantwo seconds, the system does not trigger.
Using the Systems
The Blind Spot Information System turnson when you start the engine and you driveyou vehicle forward above 5 mph(8 km/h); it remains on while thetransmission is in drive (D) or neutral (N).If shifted out of drive (D) or neutral (N),the system enters cross traffic alert mode.Once shifted back into drive (D), the BlindSpot Information System turns back onwhen you drive your vehicle above 5 mph(8 km/h).
Note:The Blind Spot Information Systemdoes not function in reverse (R) or park (P)or provide any additional warning when aturn signal is on.
Note:Cross Traffic Alert detectsapproaching vehicles from up to 46 ft(14 m) away though coverage decreaseswhen the sensors are blocked. Reversingslowly helps increase the coverage area andeffectiveness.
Note:For manual transmission vehicles,the cross traffic alert will be active only ifthe transmission is in reverse (R). If yourvehicle is rolling backwards and thetransmission is not in reverse (R) then CrossTraffic Alert will not be active.
191Fusion (CC7) , enUSADriving AidsAAE124788

•Driving in reverse faster than 5 mph(8 km/h).
•Backing out of an angled parking spot.
False Alerts
Note:If your vehicle has a factory equippedtow bar and it is towing a trailer, the sensorswill detect the trailer and turn the Blind SpotInformation and Cross Traffic Alert systemsoff to avoid false alerts. For non-factoryequipped tow bars, you may want to turnthe Blind Spot Information System offmanually.
There may be certain instances when thereis a false alert by either the Blind SpotInformation or the Cross Traffic Alertsystems that illuminates the alert indicatorwith no vehicle in the coverage zone. Someamount of false alerts are normal; they aretemporary and self-correct.
System Errors
If either system senses a problem with theleft or right sensor, the Blind SpotInformation System telltale will illuminateand a message will appear in theinformation display.
All other system faults will display onlywith a message in the information display.See Information Messages (page 95).
Switching the Systems Off and On
You can temporarily switch off one or bothsystems in the information display. SeeGeneral Information (page 87). Whenyou switch off the Blind Spot InformationSystem, you will not receive alerts and theinformation display will display a systemoff message. The system switches backon whenever you switch the ignition on.
Note:The Cross Traffic Alert system alwaysswitches on whenever the ignition isswitched on. However, the Blind SpotInformation System will remember the lastselected on or off setting.
One or both systems cannot be switchedoff when MyKey is used. See Principle ofOperation (page 50).
You can also have one or both systemsswitched off permanently at an authorizeddealer. Once switched off, the system canonly be switched back on at an authorizeddealer.
STEERING
Electric Power Steering
WARNINGS
The electric power steering systemhas diagnostic checks thatcontinuously monitor the system toensure proper operation. When a systemerror is detected a steering message willappear in the information display.
The electric power steering systemhas diagnostic checks thatcontinuously monitor the system toensure proper operation of the electronicsystem. When an electronic error isdetected, a message will be displayed inthe information display. If this happens,stop the vehicle in a safe place, and turnoff the engine. After at least 10 seconds,reset the system by restarting the engine,and watch the information display for asteering message. If a steering messagereturns, or returns while driving, take thevehicle to your dealer to have it checked.
Obtain immediate service if a systemerror is detected. You may not noticeany difference in the feel of yoursteering, but a serious condition may exist.Failure to do so may result in loss ofsteering control.
Your vehicle is equipped with an electricpower-assisted steering system. There isno fluid reservoir to check or fill.
195Fusion (CC7) , enUSADriving Aids

WARNING
Exceeding the SafetyCompliance CertificationLabel vehicle weight rating limitscould result in substandardvehicle handling or performance,engine, transmission and/orstructural damage, seriousdamage to the vehicle, loss ofcontrol and personal injury.
GCW (Gross Combined Weight)- is the Gross Vehicle Weight plusthe weight of the fully loadedtrailer.
GCWR (Gross CombinedWeight Rating) - is the maximumallowable weight of the vehicleand the loaded trailer, includingall cargo and passengers, that thevehicle can handle without riskingdamage. (Important: The towingvehicle’s braking system is rated
203Fusion (CC7) , enUSALoad CarryingE142524 E143819GCWGVW

TOWING A TRAILER
WARNINGS
Do not exceed the GVWR orthe GAWR specified on thecertification label.
Towing trailers beyond themaximum recommendedgross trailer weight exceeds thelimit of your vehicle and couldresult in engine damage,transmission damage, structuraldamage, loss of vehicle control,vehicle rollover and personalinjury.
The electrical system on yourvehicle may have fuses or relaysrelated to the towing equipment.See Fuses (page 226).
The load capacity of your vehicleis designated by weight notvolume. You will not necessarilybe able to use all available spacewhen loading your vehicle ortrailer.
Towing a trailer places extra loadon the engine, transmission, axle,brakes, tires and suspension.Inspect these components before,during and after towing.
Load Placement
To help minimize how trailermovement affects your vehiclewhen driving:
•Load the heaviest items closestto the trailer floor.
•Load the heaviest itemscentered between the left andright side trailer tires.
•Load the heaviest items abovethe trailer axles or just slightlyforward toward the trailertongue. Do not allow the finaltrailer tongue weight to goabove 15% or below 10% of theloaded trailer weight.
•Select a tow bar with thecorrect rise or drop. When boththe loaded vehicle and trailerare connected, the trailer frameshould be level, or slightlyangled down toward yourvehicle, when viewed from theside.
Note:A slight vibration or shuddermay be present when you start todrive away due to increasedpayload weight.
Information on correct trailerloading and preparing your vehicleis available in the load carryingsection. See Load Limit (page199). Further information isavailable in the RV and TrailerTowing Guide. See an authorizeddealer.
207Fusion (CC7) , enUSATowing

Trailer lamps are required on most towedvehicles. Make sure all running lights, brakelights, turn signals and hazard lights areworking.
Before Towing a Trailer
Practice turning, stopping and backing-upto get the feel of your vehicle-trailercombination before starting on a trip.When turning, make wider turns so thetrailer wheels clear curbs and otherobstacles.
When Towing a Trailer
•Do not drive faster than 70 mph (113km/h) during the first 500 miles (800kilometers).
•Do not make full-throttle starts.
•Check your hitch, electrical connectionsand trailer wheel lug nuts thoroughlyafter you have traveled 50 miles (80kilometers).
•When stopped in congested or heavytraffic during hot weather, place thegearshift in position P (automatictransmission) or neutral (manualtransmission) to aid engine andtransmission cooling and to help A/Cperformance.
•Turn off the speed control with heavyloads or in hilly terrain. The speedcontrol may turn off automaticallywhen you are towing on long, steepgrades.
•Shift to a lower gear when driving downa long or steep hill. Do not apply thebrakes continuously, as they mayoverheat and become less effective.
•If your transmission is equipped with aGrade Assist or Tow/Haul feature, usethis feature when towing. This providesengine braking and helps eliminateexcessive transmission shifting foroptimum fuel economy andtransmission cooling.
•Allow more distance for stopping witha trailer attached. Anticipate stops andbrake gradually.
•Avoid parking on a grade. However, ifyou must park on a grade:
1.Turn the steering wheel to point yourvehicle tires away from traffic flow.
2.Set your vehicle parking brake.
3.Place the automatic transmission inposition P or manual transmission in alow gear.
4.Place wheel chocks in front and backof the trailer wheels. (Chocks notincluded with vehicle.)
Launching or Retrieving a Boat orPersonal Watercraft (PWC)
Note:Disconnect the wiring to the trailerbefore backing the trailer into the water.
Note:Reconnect the wiring to the trailerafter removing the trailer from the water.
When backing down a ramp during boatlaunching or retrieval:
•Do not allow the static water level torise above the bottom edge of the rearbumper.
•Do not allow waves to break higherthan 6 inches (15 centimeters) abovethe bottom edge of the rear bumper.
Exceeding these limits may allow water toenter vehicle components:
•Causing internal damage to thecomponents.
•Affecting drivability, emissions, andreliability.
Replace the rear axle lubricant anytimethe rear axle has been submerged in water.Water may have contaminated the rearaxle lubricant, which is not normallychecked or changed unless a leak issuspected or other axle repair is required.
210Fusion (CC7) , enUSATowing