engine FORD FUSION (AMERICAS) 2014 2.G Manual Online
[x] Cancel search | Manufacturer: FORD, Model Year: 2014, Model line: FUSION (AMERICAS), Model: FORD FUSION (AMERICAS) 2014 2.GPages: 458, PDF Size: 27.89 MB
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•Wash your vehicle first, using cool orlukewarm water and a neutral pHshampoo, such as Motorcraft DetailWash.
•Use Motorcraft Custom Bright MetalCleaner. Apply the product as youwould a wax to clean bumpers andother chrome parts; allow the cleanerto dry for a few minutes, then wipe offthe haze with a clean, dry rag.
•Do not apply cleaning product to hotsurfaces and do not leave cleaningproduct on chrome surfaces longerthan the time recommended.
•Using other non-recommendedcleaners can result in severe andpermanent cosmetic damage.
Underbody
Flush the complete underside of yourvehicle frequently. Keep body and doordrain holes free from packed dirt.
Cleaning Plastic Exterior Parts
Use only approved products to cleanplastic parts
•For routine cleaning, use MotorcraftDetail Wash.
•If tar or grease spots are present, useMotorcraft Bug and Tar Remover.
WAXING
Regular waxing is necessary to protect yourcar's paint from the elements. Werecommend that you wash and wax thepainted surface once or twice a year.
When washing and waxing, park yourvehicle in a shaded area out of directsunlight. Always wash your vehicle beforeapplying wax.
•Use a quality wax that does not containabrasives.
•Follow the manufacturer’s instructionsto apply and remove the wax.
•Apply a small amount of wax in aback-and-forth motion, not in circles.
•Do not allow wax to come in contactwith any non-body (low-gloss black)colored trim. The wax will discolor orstain the parts over time.
•Roof racks.
•Bumpers.
•Grained door handles.
•Side moldings.
•Mirror housings.
•Windshield cowl area.
•Do not apply wax to glass areas.
•After waxing, your car's paint shouldfeel smooth, and be free of streaks andsmudges.
CLEANING THE ENGINE
Engines are more efficient when they areclean because grease and dirt buildup keepthe engine warmer than normal.
When washing:
•Take care when using a power washerto clean the engine. The high-pressurefluid could penetrate the sealed partsand cause damage.
•Do not spray a hot engine with coldwater to avoid cracking the engineblock or other engine components.
•Spray Motorcraft Engine Shampoo andDegreaser on all parts that requirecleaning and pressure rinse clean. InCanada, use Motorcraft EngineShampoo.
•Never wash or rinse the engine while itis hot or running; water in the runningengine may cause internal damage.
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•Never wash or rinse any ignition coil,spark plug wire or spark plug well, orthe area in and around these locations.
•Cover the battery, power distributionbox, and air filter assembly to preventwater damage when cleaning theengine.
CLEANING THE WINDOWS AND
WIPER BLADES
Car wash chemicals and environmentalfallout can result in windshield and wiperblade contamination. Dirty windshield andwipers will result in poor windshield wiperoperation. Keep the windshield and wiperblades clean to maintain windshield wiperperformance.
To clean the windshield and wiper blades:
•Clean the windshield with anon-abrasive glass cleaner.
•For windshields contaminated withtree sap, chemicals, wax or bugs, cleanthe entire windshield using steel wool(no greater than 0000 grade) in acircular motion and rinse with water.
•Clean the wiper blades with isopropylrubbing alcohol or windshield washerfluid.
Note: Do not use razor blades or othersharp objects to clean or remove decalsfrom the inside of the heated rear window.The vehicle warranty does not coverdamage caused to the heated rear windowgrid lines.
CLEANING THE INTERIOR
WARNINGS
Do not use cleaning solvents, bleachor dye on the vehicle’s safety belts,as these actions may weaken thebelt webbing.
WARNINGS
On vehicles equipped withseat-mounted airbags, do not usechemical solvents or strongdetergents. Such products couldcontaminate the side airbag system andaffect performance of the side airbag in acollision.
For fabric, carpets, cloth seats, safety beltsand seats equipped with side airbags:
•Remove dust and loose dirt with avacuum cleaner.
•Remove light stains and soil withMotorcraft Professional StrengthCarpet & Upholstery Cleaner.
•If grease or tar is present on thematerial, spot-clean the area first withMotorcraft Spot and Stain Remover. InCanada, use Motorcraft Multi-PurposeCleaner.
•If a ring forms on the fabric after spotcleaning, clean the entire areaimmediately (but do not oversaturate)or the ring will set.
•Do not use household cleaningproducts or glass cleaners, which canstain and discolor the fabric and affectthe flame retardant abilities of the seatmaterials.
CLEANING THE INSTRUMENT
PANEL AND INSTRUMENT
CLUSTER LENS
WARNING
Do not use chemical solvents orstrong detergents when cleaning thesteering wheel or instrument panelto avoid contamination of the airbagsystem.
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REPAIRING MINOR PAINT
DAMAGE
Your authorized dealer has touch-up paintto match your vehicle’s color. Take yourcolor code (printed on a sticker in thedriver’s door jamb) to your authorizeddealer to ensure you get the correct color.
•Remove particles such as birddroppings, tree sap, insect deposits, tarspots, road salt and industrial falloutbefore repairing paint chips.
•Always read the instructions beforeusing the products.
CLEANING THE ALLOY
WHEELS
Note:Do not apply a cleaning chemical towarm or hot wheel rims and covers.
Note:Some automatic car washes maycause damage to the finish on your wheelrims and covers.
Note:Industrial-strength or heavy-dutycleaners in combination with brush agitationto remove brake dust and dirt, could wearaway the clear coat finish over a period time.
Note:Do not use hydrofluoric acid-basedor high caustic-based wheel cleaners, steelwool, fuels or strong household detergents.
Note:If you intend parking your vehicle foran extended period after cleaning thewheels with a wheel cleaner, drive yourvehicle for a few minutes before doing so.This will reduce the risk of increasedcorrosion of the brake discs.
Alloy wheels and wheel covers are coatedwith a clear coat paint finish. To maintaintheir condition we recommend that you:
•Clean the wheels weekly usingMotorcraft Wheel and Tire Cleaner.Apply using manufacturer'sinstructions.
•Use a sponge to remove heavydeposits of dirt and brake dustaccumulation.
•Rinse thoroughly with a strong streamof water when you have completed thecleaning process.
•To remove tar and grease, useMotorcraft Bug and Tar Remover.
VEHICLE STORAGE
If you plan on storing your vehicle for anextended period of time (30 days or more),read the following maintenancerecommendations to make sure yourvehicle stays in good operating condition.
All motor vehicles and their componentswere engineered and tested for reliable,regular driving. Long term storage undervarious conditions may lead to componentdegradation or failure unless specificprecautions are taken to preserve thecomponents.
General
•Store all vehicles in a dry, ventilatedplace.
•Protect from sunlight, if possible.
•If vehicles are stored outside, theyrequire regular maintenance to protectagainst rust and damage.
Body
•Wash your vehicle thoroughly toremove dirt, grease, oil, tar or mud fromexterior surfaces, rear-wheel housingand underside of front fenders.
•Periodically wash your vehicle storedin exposed locations.
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•Touch-up exposed or primed metal toprevent rust.
•Cover chrome and stainless steel partswith a thick coat of auto wax to preventdiscoloration. Re-wax as necessarywhen your vehicle is washed.
•Lubricate all hood, door and trunk lidhinges, and latches with a light gradeoil.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil andsolvents.
Engine
•The engine oil and filter should bechanged prior to storage, as usedengine oil contain contaminates thatmay cause engine damage.
•Start the engine every 15 days. Run atfast idle until it reaches normaloperating temperature
•With your foot on the brake, shiftthrough all the gears while the engineis running.
Fuel system
•Fill the fuel tank with high-quality fueluntil the first automatic shutoff of thefuel pump nozzle.
Cooling system
•Protect against freezing temperatures.
•When removing your vehicle fromstorage, check coolant fluid level.Confirm there are no cooling systemleaks, and fluid is at the recommendedlevel.
Battery
•Check and recharge as necessary. Keepconnections clean.
•If storing your vehicle for more than 30days without recharging the battery, itmay be advisable to disconnect thebattery cables to ensure battery chargeis maintained for quick starting.
Note:If battery cables are disconnected, itwill be necessary to reset memory features.
Brakes
•Make sure brakes and parking brakeare fully released.
Tires
•Maintain recommended air pressure.
Miscellaneous
•Make sure all linkages, cables, leversand pins under your vehicle are coveredwith grease to prevent rust.
•Move vehicles at least 25 feet (8meters) every 15 days to lubricateworking parts and prevent corrosion.
Removing Vehicle From Storage
When your vehicle is ready to come out ofstorage, do the following:
•Wash your vehicle to remove any dirtor grease film build-up on windowsurfaces.
•Check windshield wipers for anydeterioration.
•Check under the hood for any foreignmaterial that may have collectedduring storage (mice/squirrel nests).
•Check the exhaust for any foreignmaterial that may have collectedduring storage.
•Check tire pressures and set tireinflation per the Tire Label.
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WARNINGS
Never get underneath a vehicle thatis supported only by a jack. If yourvehicle slips off the jack, you orsomeone else could be seriously injured.
Do not attempt to change a tire onthe side of the vehicle close tomoving traffic. Pull far enough off theroad to avoid the danger of being hit whenoperating the jack or changing the wheel.
Always use the jack provided asoriginal equipment with your vehicle.If using a jack other than the oneprovided as original equipment with yourvehicle, make sure the jack capacity isadequate for the vehicle weight, includingany vehicle cargo or modifications.
Note:Passengers should not remain in thevehicle when the vehicle is being jacked.
1.Park on a level surface, set the parkingbrake and activate the hazard flashers.
2.Place the transmission selector leverin position P (automatic transmission)or position R (manual transmission)and turn the engine off.
3.Remove the carpeted wheel cover.
4.Remove the spare tire bolt securing thespare tire by turning itcounterclockwise.
5.Remove the spare tire from the sparetire compartment.
6.Remove the lug wrench and jack fromthe foam holder.
7.Block the diagonally opposite wheel.
8.Loosen each wheel lug nut one-halfturn counterclockwise but do notremove them until the wheel is raisedoff the ground.
Note:Jack at the specified locations toavoid damage to the vehicle.
9.The vehicle jacking points are shownhere, and are depicted on the yellowwarning label on the jack.
10.Small arrow-shaped marks on thesills show the location of the jackingpoints.
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ENGINE SPECIFICATIONS
2.5L engine2.0L EcoBoostengine1.6L EcoBoostengine1.5L EcoBoostengineEngine
1521229892Cubic inches
Minimum 87octaneMinimum 87octaneMinimum 87 octaneMinimum 87octaneRequiredfuel
9.7:19.3:110.0:110.0:1Compressionratio
0.049-0.053in. (1.25-1.35mm)
0.027-0.031 in.(0.70-0.80mm)
0.027-0.031 in.(0.70- 0.80 mm)0.025-0.029 in.(0.65-0.75 mm)Spark pluggap
Drivebelt Routing (If Equipped)
1.5L engine
1.6L engine
2.0L and 2.5L engines
A.Long drivebelt is on first pulley grooveclosest to engine
B.Short drivebelt is on second pulleygroove farthest from engine
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MOTORCRAFT PARTS
2.5L Engine2.0L EcoBoostEngine1.6L EcoBoostEngine1.5L EcoBoostEngineComponent
FA-1912Air filter element1
FL-910SOil filter2
BXT-90T5-500
BXT-90T5-5903
BXT-90T5-500BXT-90T5-500
BatteryBXT-90T5-
5903BXT-90T5-
5903
BXT-90T5-5903BAGM-48H6-
7604BAGM-48H6-
7604
SP-530SP-537SP-532SP-539Spark plugs5
FP-71Cabin air filter
WW-2601 (driver side)Windshield wiperbladeWW-2700 (passenger side)
1 Failure to use the correct air filter element may result in severe engine damage. Thecustomer warranty may be void for any damage to the engine if the correct air filterelement is not used.2Only use the specified replacement oil filter. The use of a non-specified oil filter can resultin engine damage.3This part is designed for vehicles with Intelligent Access.4This part is designed for vehicles with Automatic-Start-Stop.5For spark plug replacement, see an authorized dealer. Replace the spark plugs at theappropriate intervals. See Scheduled Maintenance (page 428).
Note: Replace the spark plugs with ones that meet Ford material and design specificationsfor your vehicle, such as Motorcraft or equivalent replacement parts. Your warranty maybe void for any damage to the engine if such spark plugs are not used.
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VEHICLE IDENTIFICATION
NUMBER
The vehicle identification number islocated on the left-hand side of theinstrument panel.
Please note that in the graphic, XXXX isrepresentative of your vehicle identificationnumber.
The Vehicle Identification Number containsthe following information:
World manufacturer identifierA
Brake system, Gross VehicleWeight Rating, Restraint Devicesand their locations
B
Make, vehicle line, series, bodytypeC
Engine typeD
Check digitE
Model yearF
Assembly plantG
Production sequence numberH
VEHICLE CERTIFICATION
LABEL
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TECHNICAL SPECIFICATIONS
Ford part number /Ford specificationFord part name orequivalentCapacityItem
PM-1-C / WSS-M6C65-A2Motorcraft DOT 4 LVHigh PerformanceBrake Fluid
Between MIN andMAX on reservoirBrake fluid 1
Motorcraft XL-5(aerosol) or CRCSL3151ESB / ESB-M1C93-B
Multi-PurposeGrease Spray(lithium grease)
Not applicableDoor latch, hoodlatch, trunk latchand seat tracks
XL-1 (U.S.) /Motorcraft Penet-rating and LockLubricant (U.S.)
Not applicableLock cylinder--
CXC-51-A (Canada)/Motorcraft Penet-rating fluid (Canada)--
XT-10-QLV MERCONLVMotorcraft MERCONLV ATF9.0 qt (8.5 L)Automatic trans-
mission fluid 2, 3
WSS-M2C200-D2Motorcraft DualClutch TransmissionFluid XT-11-QDC
1.7 qt (1.67 L)6-Speed Manualtransaxle fluid
XY-80W90-QL /WSP-M2C197-AMotorcraft SAE80W-90 PremiumRear Axle Lubricant
1.2 qt (1.15 L)Rear differential(All Wheel Drive)fluid
XY-75W140-QL /WSL-M2C192-AMotorcraft SAE75W-140 SyntheticRear Axle Lubricant
11.8 fl oz (0.35 L)Power TransferUnit (PTU) fluid
(All Wheel Drive) 4
WSS-M2C945-AMotorcraft SAE 5W-20 Motor Oil4.3 qt (4.1 L)1.5L EcoBoost
engine oil 5, 6,7
4.3 qt (4.1 L)1.6L EcoBoost
engine oil 5, 6,7
WSS-M2C946-AMotorcraft SAE 5W-30 Motor Oil5.7 qt (5.4 L)2.0L EcoBoost
engine oil 5, 6,7
WSS-M2C945-AMotorcraft SAE 5W-20 Motor Oil5.7 qt (5.4 L)2.5L engine oil 5, 6,7
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Ford part number /Ford specificationFord part name orequivalentCapacityItem
VC-3DIL-B (U.S.)Motorcraft OrangeAntifreeze/CoolantPrediluted
6.6 qt (6.35 L)1.5L EcoBoost
engine coolant 8CVC-3DIL-B(Canada) /6.6 qt (6.35 L)1.6L EcoBoost
engine coolant 8WSS-M97B44-D2
8.9 qt (8.4 L)2.0L EcoBoost
engine coolant 8
7.1 qt (6.8 L)2.5L engine
coolant 8
ZC-32-A1 or ZC-32-B1(U.S.) /Motorcraft PremiumWindshield WasherConcentrate WithBitterant (U.S.)
Fill as requiredWindshield washerfluidWSB-M8B16-A2
CXC-37-(A, B, D, andF) (Canada) /Premium QualityWindshield WasherFluid (Canada)WSB-M8B16-A2
Not applicableNot applicable16.5 gal (62.5 L)Front-wheel drivefuel tank
17.5 gal (66.2 L)All-wheel drive fueltank
YN-19 (U.S.) /Motorcraft R-134aRefrigerant1.50 lb (0.68 kg)A/C Refrigerant9
2.5L Engine(except E100)
WSH-M17-B19-A
CYN-16-R (Canada)/WSH-M17-B19-A
YN-19 (U.S.) /Motorcraft R-134aRefrigerant1.23 lb (0.56 kg)A/C Refrigerant9
1.5L/1.6L, 2.0L and2.5L (E100)Engines
WSH-M17-B19-A
CYN-16-R (Canada)/WSH-M17-B19-A
YN-12-D /Motorcraft PAGRefrigerantCompressor Oil
5.2 fl oz (153.8 ml)A/C Refrigerant
Compressor Oil9
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