engine FORD FUSION (AMERICAS) 2014 2.G Manual PDF

UNDER HOOD OVERVIEW - 2.0L ECOBOOST™
Engine coolant reservoir capA
Engine oil dipstickB
Engine oil filler capC
Brake fluid reservoir capD
BatteryE
Power distribution boxF
Engine air filter assemblyG
Windshield washer fluid reservoir capH
239Fusion (CC7) , enUSAMaintenanceE159754

UNDER HOOD OVERVIEW - 2.5L
A.Engine coolant reservoir cap
B.Engine oil filler cap
C.Engine oil dipstick
D.Brake fluid reservoir cap
E.Battery
F.Power distribution box
G.Air filter housing cover
H.Windshield washer fluid reservoir cap
240Fusion (CC7) , enUSAMaintenanceE169801

ENGINE OIL DIPSTICK - 1.5L
ECOBOOST™/1.6L
ECOBOOST™
MINA
MAXB
ENGINE OIL DIPSTICK - 2.0L
ECOBOOST™/2.5L
MINA
MAXB
ENGINE OIL CHECK
Note:Check the level before starting theengine.
Note:Make sure that the level is betweenthe MIN and the MAX marks.
1.Make sure that your vehicle is on levelground.
2.Turn the engine off and wait 10 minutesfor the oil to drain into the oil pan.
3.Remove the dipstick and wipe it witha clean, lint-free cloth. Replace thedipstick and remove it again to checkthe oil level.
If the level is at the MIN mark, add oilimmediately.
Adding Engine Oil
Note:Do not remove the filler cap whenthe engine is running.
Note:Do not add oil further than the MAXmark. Oil levels above the MAX mark maycause engine damage.
Only use oils certified for gasoline enginesby the American Petroleum Institute (API).An oil with this trademark symbolconforms to the current engine andemission system protection standards andfuel economy requirements of theInternational Lubricants SpecificationAdvisory Council (ILSAC), comprised ofU.S. and Japanese automobilemanufacturers.
241Fusion (CC7) , enUSAMaintenanceE146020 ABE169062 E142732

1.Remove the filler cap.
2.Add engine oil that meets the Fordspecifications. See Capacities andSpecifications (page 287).
3.Replace the filler cap. Turn it until youfeel a strong resistance.
OIL CHANGE INDICATOR
RESET
To reset the oil monitoring system after anoil change, See General Information(page 87).
ENGINE COOLANT CHECK
Checking the Engine Coolant
When the engine is cold, check theconcentration and level of the enginecoolant at the intervals listed in thescheduled maintenance information. SeeScheduled Maintenance (page 428).
Note:Make sure that the level is betweenthe MIN and MAX marks on the coolantreservoir.
Note:Coolant expands when it is hot. Thelevel may extend beyond the MAX mark
Note:If the level is at the MIN mark, belowthe MIN mark, or empty, add coolantimmediately. See Adding Engine Coolantin this chapter.
The coolant concentration should bemaintained within 48% to 50%, whichequates to a freeze point between -29°F(-34°C) and -35°F (-37°C).
Note:For best results, coolantconcentration should be tested with arefractometer such as Rotunda tool300-ROB75240 available from anauthorized dealer. Ford does notrecommend the use of hydrometers orcoolant test strips for measuring coolantconcentrations.
Note:Automotive fluids are notinterchangeable. Do not use engine coolantor antifreeze or windshield washer fluidoutside of its specified function and vehiclelocation.
Adding Engine Coolant
WARNINGS
Do not add engine coolant when theengine is hot. Steam and scaldingliquids released from a hot coolingsystem can burn you badly. Also, you canbe burned if you spill coolant on hot engineparts.
Do not put engine coolant in thewindshield washer fluid container. Ifsprayed on the windshield, enginecoolant could make it difficult to seethrough the windshield.
To reduce the risk of personal injury,make sure the engine is cool beforeunscrewing the coolant pressurerelief cap. The cooling system is underpressure; steam and hot liquid can comeout forcefully when the cap is loosenedslightly.
Do not add coolant further than theMAX mark.
Note:Do not use stop leak pellets, coolingsystem sealants, or additives as they cancause damage to the engine cooling orheating systems. This damage would notbe covered under your vehicle’s warranty.
Note:During normal vehicle operation, theengine coolant may change color fromorange to pink or light red. As long as theengine coolant is clear and uncontaminated,this color change does not indicate theengine coolant has degraded nor does itrequire the engine coolant to be drained, thesystem to be flushed, or the engine coolantto be replaced.
242Fusion (CC7) , enUSAMaintenance

•Do not mix different colors or types ofcoolant in your vehicle. Make sure thecorrect coolant is used. Mixing ofengine coolants may harm yourengine’s cooling system. The use of animproper coolant may harm engine andcooling system components and mayvoid the warranty. Use predilutedengine coolant meeting the Fordspecification. See Capacities andSpecifications (page 287).
•In case of emergency, a large amountof water without engine coolant maybe added in order to reach a vehicleservice location. In this instance, thecooling system must be drained,chemically cleaned with Motorcraft®Premium Cooling System Flush, andrefilled with engine coolant as soon aspossible. Water alone (without enginecoolant) can cause engine damagefrom corrosion, overheating or freezing.
•Do not use alcohol, methanol, brine orany engine coolants mixed with alcoholor methanol antifreeze (coolant).Alcohol and other liquids can causeengine damage from overheating orfreezing.
•Do not add extra inhibitors or additivesto the coolant. These can be harmfuland compromise the corrosionprotection of the engine coolant.
Unscrew the cap slowly. Any pressure willescape as you unscrew the cap.
Add prediluted engine coolant meeting theFord specification. See Capacities andSpecifications (page 287).
Whenever coolant has been added, thecoolant level in the coolant reservoirshould be checked the next few times youdrive the vehicle. If necessary, add enoughprediluted engine coolant to bring thecoolant level to the proper level.
Recycled Engine Coolant
Ford Motor Company does not recommendthe use of recycled engine coolant since aFord-approved recycling process is not yetavailable.
Used engine coolant should be disposedof in an appropriate manner. Follow yourcommunity’s regulations and standardsfor recycling and disposing of automotivefluids.
Severe Climates
If you drive in extremely cold climates:
•It may be necessary to have a Fordauthorized dealer increase the coolantconcentration above 50%.
•A coolant concentration of 60% willprovide improved freeze pointprotection. Engine coolantconcentrations above 60% willdecrease the overheat protectioncharacteristics of the engine coolantand may cause engine damage.
If you drive in extremely hot climates:
•It may be necessary to have a Fordauthorized dealer decrease the coolantconcentration to 40%.
•A coolant concentration of 40% willprovide improved overheat protection.Engine coolant concentrations below40% will decrease the corrosion/freezeprotection characteristics of the enginecoolant and may cause enginedamage.
Vehicles driven year-round in non-extremeclimates should use prediluted enginecoolant for optimum cooling system andengine protection.
243Fusion (CC7) , enUSAMaintenance

What You Should Know About Fail-Safe Cooling
If the engine coolant supply is depleted,this feature allows the vehicle to be driventemporarily before incremental componentdamage is incurred. The fail-safe distancedepends on outside temperatures, vehicleload and terrain.
How Fail-Safe Cooling Works
If the engine begins to overheat, the enginecoolant temperature gauge will move tothe red (hot) area and:
A high engine temperaturemessage will appear in theinformation display.
The service engine soonindicator will light.
If the engine reaches a presetover-temperature condition, the enginewill automatically switch to alternatingcylinder operation. Each disabled cylinderacts as an air pump and cools the engine.
When this occurs, your vehicle will stilloperate. However:
•The engine power will be limited.
•The air conditioning system will bedisabled.
Continued operation will increase theengine temperature and the engine willcompletely shut down, causing steeringand braking effort to increase.
Once the engine temperature cools, theengine can be re-started. Take your vehicleto an authorized dealer as soon as possibleto minimize engine damage.
When Fail-Safe Mode Is Activated
WARNINGS
Fail-safe mode is for use duringemergencies only. Operate thevehicle in fail-safe mode only as longas necessary to bring the vehicle to rest ina safe location and seek immediate repairs.When in fail-safe mode, the vehicle willhave limited power, will not be able tomaintain high-speed operation, and maycompletely shut down without warning,potentially losing engine power, powersteering assist, and power brake assist,which may increase the possibility of acrash resulting in serious injury.
Never remove the coolant reservoircap while the engine is running or hot.
You have limited engine power when in thefail-safe mode, so drive your vehicle withcaution. Your vehicle will not be able tomaintain high-speed operation and theengine will run rough. Remember that theengine is capable of completely shuttingdown automatically to prevent enginedamage, therefore:
1.Pull off the road as soon as safelypossible and turn off the engine.
2.Arrange for the vehicle to be taken toan authorized dealer.
3.If this is not possible, wait a shortperiod for the engine to cool.
4.Check the coolant level and replenishif low.
5.Re-start the engine and take yourvehicle to an authorized dealer.
Note:Driving your vehicle without repairingthe engine problem increases the chance ofengine damage. Take your vehicle to anauthorized dealer as soon as possible.
244Fusion (CC7) , enUSAMaintenance

WARNINGS
When lifting a plastic-cased battery,excessive pressure on the end wallscould cause acid to flow through thevent caps, resulting in personal injury anddamage to the vehicle or battery. Lift thebattery with a battery carrier or with yourhands on opposite corners.
Keep batteries out of reach ofchildren. Batteries contain sulfuricacid. Avoid contact with skin, eyes orclothing. Shield your eyes when workingnear the battery to protect against possiblesplashing of acid solution. In case of acidcontact with skin or eyes, flushimmediately with water for a minimum of15 minutes and get prompt medicalattention. If acid is swallowed, call aphysician immediately.
Your vehicle is equipped with aMotorcraft® maintenance-free batterywhich normally does not require additionalwater during its life of service.
Note:If your battery has a cover/shield,make sure it is reinstalled after the batteryhas been cleaned or replaced.
Note:See an authorized dealer for lowvoltage battery access, testing, orreplacement.
When a low voltage battery replacementis necessary, see an authorized dealer toreplace the low voltage battery with a Fordrecommended replacement low voltagebattery that matches the electricalrequirements of the vehicle
To ensure proper operation of the batterymanagement system (BMS), do not allowa technician to connect any electricaldevice ground connection directly to thelow voltage battery negative post. Aconnection at the low voltage batterynegative post can cause inaccuratemeasurements of the battery conditionand potential incorrect system operation.
Note:If a person adds electrical orelectronic accessories or components to thevehicle, the accessories or components mayadversely affect the low voltage batteryperformance and durability and may alsoaffect the performance of other electricalsystems in the vehicle.
For longer, trouble-free operation, keep thetop of the battery clean and dry. Also,make certain the battery cables are alwaystightly fastened to the battery terminals.
If you see any corrosion on the battery orterminals, remove the cables from theterminals and clean with a wire brush. Youcan neutralize the acid with a solution ofbaking soda and water.
When a battery replacement is required,the battery should only be replaced witha Ford recommended replacement batterythat matches the electrical requirementsof the vehicle.
Because your vehicle’s engine iselectronically-controlled by a computer,some engine control settings aremaintained by power from the low voltagebattery. Some engine computer settings,like the idle trim and fuel trim strategy,optimize the driveability and performanceof the engine. Some other computersettings, like the clock and radio stationpresets, are also maintained in memory bypower from the low voltage battery. Whena technician disconnects and connects thelow voltage battery, these settings areerased. Complete the following procedurein order to restore the settings:
1.With the vehicle at a complete stop,set the parking brake.
2.Shift the transmission into P.
3.Turn off all accessories.
4.Step on the brake pedal and start thevehicle.
246Fusion (CC7) , enUSAMaintenance

5.Run the engine until it reaches normaloperating temperature. While theengine is warming up, complete thefollowing: Reset the clock. See AudioSystem (page 294). Reset the powerwindows bounce-back feature. SeeWindows and Mirrors (page 75).Reset the radio station presets. SeeAudio System (page 294).
6.Allow the engine to idle for at least oneminute. If the engine turns off, step onthe accelerator to start the engine.
7.While the engine is running, step on thebrake pedal and shift the transmissionto N.
8.Allow the engine to run for at least oneminute by pressing on the acceleratorpedal.
9.Drive the vehicle at least 10 miles (16kilometers) to completely relearn theidle and fuel trim strategy.
Note:If you do not allow the engine torelearn the idle and fuel trim strategy, theidle quality of your vehicle may be adverselyaffected until the engine computereventually relearns the idle trim and fueltrim strategy.
Note:Always dispose of automotivebatteries in a responsible manner. Followyour local authorized standards for disposal.Call your local authorized recycling centerto find out more about recycling automotivebatteries.
Note:It is recommended that the negativebattery cable terminal be disconnected fromthe battery if you plan to store your vehiclefor an extended period of time.
CHECKING THE WIPER
BLADES
Run the tip of your fingers over the edge ofthe blade to check for roughness.
Clean the wiper blades with washer fluidor water applied with a soft sponge orcloth.
CHANGING THE WIPER
BLADES
The wiper arms can be manually movedwhen the ignition is off. This allows for easeof blade replacement and cleaning underthe blades.
1.Pull the wiper blade and arm awayfrom the glass.
2.Press the locking buttons together.
3.Rotate and remove the wiper blade.
4.Install in the reverse order.
247Fusion (CC7) , enUSAMaintenanceE142463 E129990112

CHANGING THE ENGINE AIR
FILTER
WARNING
To reduce the risk of vehicle damageand/or personal burn injuries do notstart your engine with the air cleanerremoved and do not remove it while theengine is running.
When changing the air filter element, useonly the air filter element listed. SeeCapacities and Specifications (page287).
For EcoBoost equipped vehicles: Whenservicing the air cleaner, it is important thatno foreign material enter the air inductionsystem. The engine and turbocharger aresusceptible to damage from even smallparticles.
Change the air filter element at the properinterval. See Scheduled Maintenance(page 428).
Note:Failure to use the correct air filterelement may result in severe enginedamage. The customer warranty may bevoid for any damage to the engine if thecorrect air filter element is not used.
EcoBoost Engines
2.5L Engine
1.Release the clamps that secure the airfilter housing cover.
2.Carefully lift the air filter housing cover.
3.Remove the air filter element from theair filter housing.
4.Wipe any dirt or debris from the air filterhousing and cover to make sure no dirtgets in the engine and to make sure youhave a good seal.
5.Install a new air filter element. Becareful not to crimp the filter elementedges between the air filter housingand cover. This could cause filterdamage and allow unfiltered air toenter the engine if not properly seated.
6.Install the air filter housing cover.
7.Engage the clamps to secure the airfilter housing cover to the air filterhousing.
255Fusion (CC7) , enUSAMaintenanceE144365 E146047

GENERAL INFORMATION
Your Ford or Lincoln authorized dealer hasmany quality products available to cleanyour vehicle and protect its finishes.
CLEANING PRODUCTS
For best results, use the following productsor products of equivalent quality:
Motorcraft Bug and Tar Remover (ZC-42)
Motorcraft Custom Bright Metal Cleaner(ZC-15)
Motorcraft Detail Wash (ZC-3-A)
Motorcraft Dusting Cloth (ZC-24)
Motorcraft Engine Shampoo andDegreaser (U.S. only) (ZC-20)
Motorcraft Engine Shampoo (Canadaonly) (CXC-66-A)
Motorcraft Multi-Purpose Cleaner (Canadaonly) (CXC-101)
Motorcraft Premium Glass Cleaner(Canada only) (CXC-100)
Motorcraft Premium Quality WindshieldWasher Fluid (Canada only) [CXC-37-(A,B, D or F)]
Motorcraft Premium Windshield WashConcentrate with Bitterant (U.S. only)(ZC-32-B1)
Motorcraft Professional Strength Carpet& Upholstery Cleaner (ZC-54)
Motorcraft Spot and Stain Remover (U.S.only) (ZC-14)
Motorcraft Ultra-Clear Spray Glass Cleaner(ZC-23)
Motorcraft Wheel and Tire Cleaner(ZC-37-A)
CLEANING THE EXTERIOR
Wash your vehicle regularly with cool orlukewarm water and a neutral pHshampoo, such as Motorcraft Detail Wash.
•Never use strong household detergentsor soap, such as dish washing orlaundry liquid. These products candiscolor and spot painted surfaces.
•Never wash a vehicle that is “hot to thetouch” or during exposure to strong,direct sunlight.
•Dry your vehicle with a chamois or softterry cloth towel in order to eliminatewater spotting.
•Immediately remove items such asgasoline, diesel fuel, bird droppings andinsect deposits because they can causedamage to your vehicle’s paintworkand trim over time. Use Motorcraft Bugand Tar Remover.
•Remove any exterior accessories, suchas antennas, before entering a carwash.
Note:Suntan lotions and insect repellentscan damage any painted surface; if thesesubstances come in contact with yourvehicle, wash off as soon as possible.
Stripes or Graphics (if equipped)
Do not use a commercial or high-pressuresprayer on the surface or edge of stripesand graphics. This can cause damage tothe film and cause the edge of the film topeel away from the vehicle surface.
Exterior Chrome
Note:Never use abrasive materials such assteel wool or plastic pads as they canscratch the chrome surface.
Note:Do not use chrome cleaner, metalcleaner or polish on wheels and wheelcovers
256Fusion (CC7) , enUSAVehicle Care