FORD GALAXY 2006 Service Repair Manual

3.CAUTION:\fNote\fthe\fposition\fof\fe\bch\f
co
mponent\fbefore\fremov\bl.\f
4. \f
5. Special\bTool(\f):\b 303-1059\f
6. Sp

ecial\bTool(\f):\b 303-1329\f
7. CAUTION:\fNote\fthe\fposition\fof\fe\bch\f
c o

mponent\fbefore\fremov\bl.\f
\f
\f\f
\f\f
\f\f
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Installation 8.
CAUTIONS:\f
No

te\fthe\fposition\fof\fe\bch\fcomponent\f
before\fremov\bl.\f
Extreme\fcle\bnliness\fmust\fbe\fexercised\f
when\fh\bndling\fthese\fcomponents.\f
1. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
2. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
i
n

st\blling\f\b\fnew\fcomponent.\f
Special\bTool(\f):\b 30
3-1270\f
3. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
in

st\blling\f\b\fnew\fcomponent.\f
Refer\fto:\f B\bl
\bnce\fSh\bft\fB\bckl\bsh\f(303-01G\f
Eng
ine\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fGener\bl\fProcedures).\f
4. \f
\f\f
\f\f
\f\f
\f\f
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5.CAUTION:\fExtreme\fcle\bnliness\fmust\fbe\f
ex
ercised\fwhen\fh\bndling\fthese\fcomponents.\f
NOTE:\fM\bke\fsure\fth\bt\fthis\fcomponent\fis\f
inst\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Inst\bll\fthe\fremoved\fshims.\f
6. CAUTION:\fExtreme\fcle\bnliness\fmust\fbe\f
ex
ercised\fwhen\fh\bndling\fthese\fcomponents.\f
NOTE:\fM\bke\fsure\fth\bt\fthis\fcomponent\fis\f
inst\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
inst\blling\f\b\fnew\fcomponent.\f
Inst\bll\fthe\fselected\fshims.\f
7. NOTE:\fM\bke\fsure\fth\bt\fthis\fcomponent\fis\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Torque:\b \f
5\f
Nm
\f
22\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
8. Remove\bthe\bSpecial\bTool(\f):\b 303-1270,\f303-
132
9 \f
9. CAUTIONS:\f
M\b

ke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
\f\f
\f\f
\f\f
\f\f
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cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
inst\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Tighten\fthe\fbolts\fevenly\fin\f2\fst\bges\fin\fthe\f
se
quence\fshown.\f
Torque:\b \f
7\fNm
\f
9\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
10. \f
11. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Oil\fP\bn\fExtension \f(303-01G\f
En g

ine\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys

tem\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd

\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
Ge

neral Eq\fipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Hose clamp remover/installer
Hydra\flic jib crane
Mo\fnting table set 1. \f
2. \f
3

. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mo u

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd

\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble

eding \f(303-03F\fEngine\fCooling\f-\f2.2L\f
Dur

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fGener\bl\f
Procedures).\f
5. \f
6. \f
\f
\f\f
\f\f
\f\f
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7. \f
8. \f
9. \f
10. \f
11. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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12. \f13. General \bqui\fment: Hose\fcl\bmp\f
rem

over/inst\bller \f
14.

\f
15. \f
\f
\f\f
\f\f
\f\f
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16. \f
17.General \bqui\fment: Hose\fcl\bmp\f
rem

over/inst\bller \f
18.

Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
19. Secure\fthe\fpower\fsteering\fpump\fto\fone\fside.\f
\f
\f
\f\f
\f\f
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20.CAUTION:\fGe\brshift\fc\bbles\fmust\fnot\fbe\f
ki
nked\for\fbent.\f
21. CAUTION:\fIf\fthe\ffluid\fis\fspilled\fon\fthe\f
p\b
intwork,\fthe\f\bffected\f\bre\b\fmust\fbe\f
immedi\btely\fw\bshed\fdown\fwith\fcold\fw\bter.\f
22. \f
23. \f
24. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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25. \f
26. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f C\bt\blytic\fConverter \f(309-00F\f
Ex h

\bust\fSystem\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Front\fDrive\fH\blfsh\bfts \f(205-04\f
Fro

nt\fDrive\fH\blfsh\bfts,\fDescription\f\bnd\f
Oper\btion).\f
3. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
27. Secure\fthe\f(A/C)\fcompressor\fto\fone\fside.\f
28. WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\b n

d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f General \bqui\fment: Mo
unting\ft\bble\fset\f
\f\f
\f\f
\f\f
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