FORD GALAXY 2006 Service Repair Manual

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Cylinder HeadS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly of S\fbassemblies
Special Tool(s)
Disassembly
303-037\f
Inst\bller,\fV\blve\fStem\fSe\bl
\f
303-060\f
Compressor,\fV\blve\fSpring
\f
303-060-07\f
Ad\bpter\ffor\f303-060\f
303-060-09A\f
Ad\bpter\ffor\f303-060\f
303-390\f
Pliers,\fV\blve\fStem\fSe\bl\f
1. \f
2. \f
3. \f
\f
\f
\f
\f
\f
\f\f
\f\f
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4.Special\bTool(\f):\b 303-060,\f303-060-07,\f 303-060-
09A \f
5
. \f
6

. \f
7. Special\bTool(\f):\b 303-390\f
\f
\f
\f\f
\f\f
\f\f
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Assembly 8.Special\bTool(\f):\b 3
03-037\f
9. \f
1
0. \f
11. Special\bTool(\f):\b 303-060,\f303-060-07,\f 303-060-
09 A\f
\f\f
\f\f
\f\f
\f\f
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12.Torque:\b 12\fNm\f
13. Torque:\b 19\fNm
\f
14. NOTE:\fInst\bll\fnew\fnuts\f\bnd\f\b\fnew\fg\bsket.\f
Torque:\b
\f
12

\fNm
\f
25\fNm
\f
25\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
15. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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16.Torque:\b 8\fNm\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi (1\b9kW/175PS)
- DW - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special Tool(s)
Ma
terials
General Eq\fipment
NOTE: Make s\fre that these components are installed to the noted removal position.

205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
205-307\f
Inst\bller,\fWheel\fSpeed\fSensor\fRing
\f
303-174\f
G\buge,\fBolt\fAngle\f
303-255\f
Inst\bller,\fTiming\fCover\fSe\bl\f
303-395\f
Inst\bller,\fCr\bnksh\bft\fSe\bl\f
303-684\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Piston ring compressor 1.Material\b En
gine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
Tor
\fue\b 10\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f\f
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2.Material\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
3. \f
4
. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
i
n

st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Tor\fue\b \f
30
\fNm
\f
82
°\f
St\bge\f1:\f
St\bge\f2:\f
5. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
General E\fuipment\b Pi
ston\fring\fcompressor\f
Mate
rial\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
6. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in

st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Material\b En
gine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
\f\f
\f\f
\f
\f
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7.NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Tor\fue\b \f
20
\fNm
\f
70
°\f
St\bge\f1:\f
St\bge\f2:\f
8. CAUTION:\fExtreme\fcle\bnliness\fmust\fbe\f
ex
ercised\fwhen\fh\bndling\fthe\fcomponent.\f
NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
inst\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
9. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Tor\fue\b \f
5\f
Nm
\f
22\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
10.CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
inst\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Tor\fue\b \f
7\f

Nm
\fSt\bge\f1:\f
\f\f
\f\f
\f\f
\f\f
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9\fNm\fSt\bge\f2:\f
11.Tor\fue\b 14\fNm\f
12. WARNING:\fExtreme\fcle\bnliness\fmust\fbe\f
e x

ercised\fwhen\fh\bndling\fthese\fcomponents.\f\f
Material\b Si
licone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f2U7J
M4G323-AA) \f
13.NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
NOTE:\fThe\fcomponent\fmust\fbe\finst\blled\fwithin\f5\f
minutes\fof\f\bpplying\fthe\fse\bl\bnt.\f
Tor\fue\b \f
10
\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f\f
\f\f
\f
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14.NOTE:\fThe\fg\bsket\fis\fto\fbe\freused\funless\fd\bm\bged.
Tor\fue\b 27\fNm\f
15. Special Tool(s)\b 205-307\f
16 .S

pecial Tool(s)\b 303-255,\f303-395\f
17.

\f
18. \f
\f
\f\f
\f\f
\f\f
\f\f
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