Unt dr FORD GALAXY 2006 Service Repair Manual

Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Engine—Vehicles With: 6-Speed
Manual Transaxle - M66
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Mounting table set 1. Refer\fto:\fFuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fue

l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Dr\bin\fthe\fcool\bnt.\f\f
Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble

eding \f(303-03C\fEngine\fCooling\f-
\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fGener\bl\fProcedures).\f
4. \f
5. \f
6. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h

e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f
\f
\f\f
\f\f
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17. \f
18. \f
19. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dr i

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05C\f
Acc

essory\fDrive\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
20. \f
21. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
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27. Position\fthe\fPAS\fpump\fto\fone\fside.\f
28. Position\fthe\fA/C\fcompressor\fto\fone\fside.\f29. WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\b n

d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f
General \bqui\fment: Mo
unting\ft\bble\fset\f
30. \f
31. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-14B\f
Mounting\fPl\bte\ffor\f303-435-06
\f
1. \f
2. \f
3. \f
\f
\f
\f
\f
\f
\f\f
\f\f
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36. \f
37.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Install the Special Tool(s)\b 303-1182\f
38.CAUTION:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f\bre\f
\bligned.\f
\f
\f\f
\f\f
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All vehicles
41.
WARNING:\fT\bke\fextr\b\fc\bre\fwhen\fh\bndling\fthe\f
compressed\fspring.\f
Remove the Special Tool(s)\b
30
3-1054\f
42.Tor\fue\b 120\fNm\f
43. Remove the Special Tool(s)\b 303-1178\f
44.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
\f
\f\f
\f\f
\f\f
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Remove the Special Tool(s)\b 303-1182\f
45.
\f
46.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Install the Special Tool(s)\b 303-1182\f
47.Install the Special Tool(s)\b 303-1178\f
Tor
\fue\b 10\fNm
\f
48.
CAUTION:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f\bre\f
\bligned.\f
\f\f
\f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-14B\f
Mounting\fPl\bte\ffor\f303-435-06
\f
1.Torque:\b 17\fNm\f
2. Torque:\b 48\fNm
\f
\f
\f
\f
\f
\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Engine—Vehicles With: 6-Speed
Manual Transaxle - M66
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Hose clamp remover/installer
Mounting table set
Retaining Strap 1.WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\bn

d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f General \bqui\fment: Mo
unting\ft\bble\fset\f
Gen
eral \bqui\fment: Ret\bining\fStr\bp\f
2.Remove the S\fecial Tool(s): 303-122\f
3. To
rque: 48\fNm
\f
4. Torque: 48\fNm
\f
\f
\f
\f
\f\f
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5. \f\f1.Torque: 48\fNm
\f
2. Torque: 6\fNm
\f
6. CAUTION:\fM\bke\fsure\fth\bt\fno\f
c o

mponents\fc\btch.\f
Lower\fthe\fvehicle\funtil\fthe\fengine\fmounts\f\bre\f
fr
ee\ffrom\flo\bd.\f
7. Loosen: 2\fturn(s)\f
8. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
i
n

st\blled.\f
Torque: 133\fNm
\f
9. Torque: 12\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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