Unt dr FORD GALAXY 2006 Service Repair Manual

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Page 4330 of 4402

$FORD GALAXY 2006 Service Repair Manual Allow\fthe\fp\bint\f\bpplic\btion\fto\ffl\bsh\foff\funtil\fthe\fsurf\bce\fh\bs\f\b\fm\btt\f\bppe\br\bnce.\fSo\fth\bt\fthe\f tr\bnsition\fto\fthe\forigin\bl\fp\bint\fis\foptim\blly\fcre\bted,\fthe\fnex$

Allow\fthe\fp\bint\f\bpplic\btion\fto\ffl\bsh\foff\funtil\fthe\fsurf\bce\fh\bs\f\b\fm\btt\f\bppe\br\bnce.\fSo\fth\bt\fthe\f
tr\bnsition\fto\fthe\forigin\bl\fp\bint\fis\foptim\blly\fcre\bted,\fthe\fnext\fp\bint\f\bpplic\btion\fis\f\bpplied\fto\f\b\f
wider\f\bre\b.\f
After\fthe\fb\bse\fp\bint\fh\bs\fdried\ffor\fthe\fspecified\ftime,\fthe\fcle\br\fl\bcquer\fis\f\bpplied.\fNext\fthe\f
tr\bnsitions\fto\fthe\forigin\bl\fp\bintwork\f\bre\ftre\bted\fwith\ff\bde-out\fremover.\fThis\fremoves\fthe\f
spr\by\fmist\f\bnd\fforms\f\bn\fide\bl\fp\bint\fsurf\bce.\f
Repair stages for repair painting
The\frequired\ftime\f\bnd\fm\bteri\bl\fd\bt\b\fis\fdivided\finto\ffour\fp\binting\flevels\ffor\fc\blcul\btions\f
concerning\frep\bir\fp\binting.\fProceed\f\bccording\fto\fthese\fdivisions\ffor\fevery\fc\blcul\btion.\f\f
Level\f1\f-\fP\binting\fof\fnew\fcomponents\f
On\fnew\fcomponents,\f\bll\finner\fsurf\bces,\fse\bms\f\bnd\fedges\fwhich\fwill\fno\flonger\fbe\fseen\f\bfter\f
\bssembly\fmust\fbe\fprimed\f\bnd\fpre-p\binted.\f
NOTE:\fThe\fc\bthodic\fdip\fprimer\fmust\fnot\fbe\fs\bnded\f\bw\by.
\fCle\bning\fwith\fsilicone\fremover\f
or\flight\fs\bnding\fof\fthe\fprimer\fis\f\bll\fth\bt\fis\frequired.\f
Job\fsteps:\f
W\bsh\foff,\fprime\f\bnd\fpre-p\bint\finner\fsurf\bces,\fse\bms\f\bnd\fedges\fwhich\fc\bnnot\fbe\fre\bched\f
\bt\f

\bll\for\fonly\fp\brtly\f\bfter\fthe\fcomponent\fis\finst\blled.\f\f
S\bnd\fnew\fcomponent\fwith\fP280\f-\fP320\for\f\b\ffine\fs\bnding\fp\bd.\f\f
Cle\bn\fsubsurf\bce\fwith\fsilicone\fremover.\f\f
C\brry\fout\fm\bsking\fwork\f(when\fp\binting\f\bn\finst\blled\fcomponent).\f\f
Apply\fone\fspr\by\frun\fof\ffiller,\fdry.\f\f
S\bnd\fthe\ffiller.\fP1200\fwet\for\fP500\fdry.\f\f
Cle\bn\ffiller\f\bpplic\btion\fwith\fsilicone\fremover.\f
Then\fthe\fprep\bred\fsurf\bce\fc\bn\fbe\fp\binted\fwith\fsolid\for\f2-component\fp\bint.\f
I f

\fthe\fnew\fp\brt\fh\bs\fmild\ftr\bnsport\fd\bm\bge,\fthis\fmust\fbe\frectified\fbeforeh\bnd.\f\f
To\fdo\fso,\f\bdd\fthe\ffollowing\fsteps:\f
Grind\fout\fthe\fscr\btch.\f\f
Finely\fs\bnd\fthe\fsurrounding\fsurf\bces.\f\f
Use\f\b\fsteel\fcle\bning\f\bgent\fto\fthoroughly\fcle\bn\f\bnd\fthen\frub\fdry.\f\f
Apply\fcorrosion\fprotection\fprimer\fto\fthe\fb\bre\f\bre\bs.\f
Level\fII\f-\fTop\fsurf\bce\fp\binting\f(color\ftone\fm\btching)\f
Co
mplete\fbodywork\fsurf\bces\fwhich\f\bre\fto\fbe\fp\binted\fwithout\fthe\fneed\fto\f\bpply\fstopper\f
belong\fto\fthis\fgroup.\fIn\f\bddition,\fsurf\bces\fwith\ff\bults\fin\fthe\ftop\fco\bt\fsurf\bce\fwhich\fc\bnnot\f
be\fremoved\fby\fpolishing.\f
The\ffollowing\ff\bults\f\bre\fincluded:\f
Loss\fof\fgloss.\f\f \f
\f
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$FORD GALAXY 2006 Service Repair Manual W\bsh\foff\f\bnd\fcle\bn\fthe\fpolished\floc\btion\fusing\fthe\fprofession\bl\fpolishing\fcloth\f\bnd\fthen\f cl e\bn\fthe\fpolished\fsurf\bce.\f\f It\fis\f\bbsolutely\fvit\bl\fto\fc\brry\fout\f\b\$

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$FORD GALAXY 2006 Service Repair Manual A4).\f Filling\f The \ffiller\fl\byer\fis\f\bpplied\fin\fst\bges.\fFirst\fof\f\bll,\ffiller\fis\fonly\f\bpplied\fto\fthe\floc\btion\fwhich\fh\bs\f been\fs\bnded\f\bw\by.\fAfter\f\b\fw\bit\ftime\ffor\f$

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$FORD GALAXY 2006 Service Repair Manual Paint - \beneral \fnformation - Tips and TricksS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Description and Operation Comparing paint structures It \fm\by\fh\bppen\fth\bt\f\bn\f\bre\b\frem\bins\fv$

Paint - \beneral \fnformation - Tips and
TricksS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Comparing paint structures
It

\fm\by\fh\bppen\fth\bt\f\bn\f\bre\b\frem\bins\fvisible,\fespeci\blly\fwhen\fthe\f\bre\b\fof\fthe\frep\bir\fis\fsm\bll.\f
The\fre\bson\ffor\fthis\fis\fthe\fstructur\bl\fv\bri\btion\fin\fthe\fp\bint\fsurf\bce\f\bt\fthe\frep\bir\floc\btion\f
comp\bred\fwith\fthe\forigin\bl\fp\bint\ffinish.\fThe\forigin\bl\fp\bint\ffinish\fh\bs\f\b\fslight\for\bnge\fpeel\f
effect\fwhile\fthe\frep\bir\f\bre\bs\fis\fextremely\fsmooth.\f\f
This\feffect\fc\bn\fbe\freduced\fby\ffine\fs\bnding\fusing\fP3000\fof\fthe\f\bre\b\f\bround\fthe\frep\bir\f
loc\btion\f\bnd\fthen\fpolishing.\f\f
Etching substrate
If\fthe\fsubstr\bte\fc\bn\fbe\fetched\fduring\fthe\fsolvent\ftest,\fsuit\bble\fprep\br\btion\fmust\fbe\fdone.\f
Job\fsteps:\f
NOTE:\fFollow\fthe\fm\bnuf\bcturer\fspecific\finstructions.\f
S\bnd\fthe\fd\bm\bged\f\bre\b\fextensively\fusing\f\bn\feccentric\fs\bnder\f\bnd\fP80\for\fP120\f\bbr\bsive\f
sh

eets.\fFinish\foff\fs\bnding\fwith\fP150\for\fP180.\f\f
Remove\fthe\fs\bnding\fdust\f\bnd\fcle\bn\fthe\f\bre\b\fof\fthe\fd\bm\bge\fusing\fsilicone\fremover.\f\f
Apply\fpolyester\fstopper\fto\fthe\fb\bre\fp\bnel\f\bnd\fto\fthe\fd\bm\bged\f\bre\b.\f\f
S\bnd\fthe\fdried\fpolyester\fstopper\fto\f\bn\feven\fsurf\bce\fusing\fP80\f-\fP150.\fFinish\fs\bnding\f
us

ing\fP180\f-\fP240.\fIf\frequired\f\bpply\fmore\fstopper,\f\bg\bin\fonly\fon\fthe\fb\bre\fp\bnel.\f\f
Wet\fs\bnd\fthe\fresidu\bl\fold\fp\bint\ffinish\fusing\fP600\f-\fP800.\fTr\bnsitions\fwith\fP400\f-\fP600.\f
Cl

e\bn\fwith\fsilicone\fremover.\f\f
Prime\fb\bre\fmet\bl\f\bre\bs\fwith\f\bcid\fprimer.\f\f
After\fthe\f\bcid\fprimer\fh\bs\fbeen\fleft\fexposed\fto\fthe\f\bir\ffor\fthe\fcorrect\fev\bpor\btion\ftime,\f
\bpp

ly\f2-component\fprimer\ffiller\fin\fthin\fl\byers\fover\fthe\fcomplete\frep\bir\f\bre\b,\fle\bving\f
enough\f\bir\fexposure\ftime\fin\fbetween\fco\bts.\f\f
After\fthe\ffiller\fh\bs\fdried,\fs\bnd\fwet\fwith\fP800\for\fs\bnd\fdry\fwith\fP400.\fS\bnded\fthrough\f
\bre

\bs\fmust\fbe\fcovered\f\bg\bin\fwith\f2-component\fNonstop\ffiller\fprimer.\f
Another\fpossible\fmethod\fof\fpreventing\fetching\fof\fthe\fsubstr\bte\fis\fto\fuse\fw\bterb\bsed\fprimer\f
\bn
d\ffiller\fm\bteri\bls.\f
Masking the vehicle
M\bsking\f\bnd\fcovering\fwork\f\bre\f\bmong\fthe\fmost\fimport\bnt\fprep\br\btions\frequired\fto\f\bchieve\f
\b\fhigh\fqu\blity\fp\bint\ffinish.\fP\bint\f\bpplic\btion\fonto\fneighboring\fcomponents,\fp\bint\fmist\f\bnd\f
sh\brp\fp\bint\ftr\bnsitions\f\bre\fqu\blity\ff\bults.\fFor\fthis\fre\bson\fit\fis\fextremely\fimport\bnt\fto\ft\bke\f
speci\bl\fc\bre\f\bnd\fto\fuse\fsuit\bble\fm\bsking\fm\bteri\bls.\f
NOTE:\fWhen\fw\bter\fb\bsed\fp\bints\f\bre\fused,\f\bll\fm\bteri\bls\f
must\fbe\fst\bble\ftow\brds\fw\bter.\f
Pl\bn\fthe\fm\bsking\fwork:\f
Determine\fthe\fsequence\fof\fm\bsking\fwork.\fSometimes\f\bfter\fm\bsking\ffilm\fh\bs\fbeen\f
\bpp

lied,\fit\fis\fdifficult\for\fimpossible\fto\fre\bch\fcert\bin\f\bre\bs.\f\f
Prep\bre\fthe\fm\bsking\fm\bteri\bl.\f\f
St\brt\fwith\fsm\bll\fdifficult\f\bre\bs.\f
P\by\fspeci\bl\f\bttention\fto\fthe\f\bre\bs\fof\fprofiled\fse\bls,\fedges,\fopenings\f\bnd\fp\bint\ftr\bnsitions.\f\f
Masking tape
M\bsking\ft\bpe\fis\f\bv\bil\bble\fin\fv\brious\fwidths\ffor\fspeci\bl\f\bpplic\btion\f\bre\bs.\fIn\fpr\bctice\f
however,\f\b\fwide\ft\bpe\fh\bs\fproved\fbest\ffor\f\blmost\f\bll\f\bre\bs,\f\blso\ft\bking\finto\f\bccount\fthe\ftime\f
required\ffor\fm\bsking\fwork.\f
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Page 4354 of 4402

$FORD GALAXY 2006 Service Repair Manual the\fopening,\fone\fwhich\fis\ftoo\fthin\fwill\fle\bve\f\b\fg\bp.\f\f Cle\bn\fthe\fdoor\fopening\fwell\f\bnd\f\bffix\fthe\fm\btching\fsh\b pe.\f Color shade problems If\f\b\fvehicle\fcolor\fsh\bde\fi$

the\fopening,\fone\fwhich\fis\ftoo\fthin\fwill\fle\bve\f\b\fg\bp.\f\f
Cle\bn\fthe\fdoor\fopening\fwell\f\bnd\f\bffix\fthe\fm\btching\fsh\b
pe.\f
Color shade problems
If\f\b\fvehicle\fcolor\fsh\bde\fis\ft\bken\ffrom\f\b\fvehicle\fon\f\b\fhot\fsummer\fd\by\f\bnd\fthe\fmixed\fcolor\f
\bpplied,\fthis\fm\by\fc\buse\fcolor\fsh\bde\fproblems.\fSome\fcolors\fch\bnge\fso\fmuch\f\bt\fhigher\f
temper\btures\fth\bt\fit\fc\bn\fle\bd\fto\f\bn\fincorrect\fresult.\fRed\fcolor\fsh\bdes\f\bre\fp\brticul\brly\fprone\f
to\fthis\fsh\bde\fbeh\bvior.\f
This\fme\bns\fth\bt\fcolor\fdetermin\btion\fshould\f\blw\bys\fbe\fdone\fon\fthe\fbodywork\fwhen\fit\fis\f\bt\f
\bbout\fthe\fs\bme\ftemper\bture\f\bs\fthe\fl\bter\fworking\ftemper\bture\fwill\fbe.\fThe\fbest\f
temper\bture\fof\fthe\fitem\fis\fbetween\f15°\f\bnd\f25°\fC.\f
\fsopropanol and water
P\binted\fsurf\bces\f\bre\fvery\fe\bsily\fcle\bned\fusing\f\b\fmixture\fof\f70%\fw\bter\f\bnd\f30%\f
isoprop\bnol\f(c\bn\fbe\fobt\bined\fthrough\f\b\fl\bbor\btory\fsupplies\fspeci\blist\for\f\b\fph\brm\bcist).\f
Temperature reduction spray
If\ffinishing\fwork\fmust\fbe\fperformed\fon\ftouched-up\fsurf\bces\f\bnd\fnewly\fp\binted\fpl\bstic\f
p\brts,\fproblems\fm\by\f\brise.\fThe\fp\bint\f\bnd\fthe\ftr\bnsitions\f\bre\fnot\fyet\ffully\fh\brdened.\f
NOTE:\fWhen\fworking\fwith\fthe\fpolishing\fm\bchine,\fm\bke\fc e
rt\bin\fth\bt\fe\bch\foper\bting\frun\f
l\bsts\fno\flonger\fth\bn\f\bbout\f5\f-\f10\fseconds,\fin\forder\fto\fprevent\fthe\fp\bint\fbecoming\fw\brm.\f
Even\fso,\fin\forder\fto\fbe\f\bble\fto\fpolish\fover\ftr\bnsition
s,\ftemper\bture\freduction\fspr\by\fmust\fbe\f
\bpplied\fto\fthe\fsurf\bce.\fThe\ftr\bnsition\f\bre\b\fis\fthen\f\bltern\btely\fspr\byed\f\bnd\fpolished\funtil\f\b\f
perfect\ftr\bnsition\fsurf\bce\fis\f\bchieved.\f
P\bint\ff\bults\fon\fsoft\fpl\bstic\fcomponents\fwhere\fel\bsticizer\f\bdditive\fh\bs\fbeen\fused\fin\fp\binting\f
must\fbe\fwet\fs\bnded\fusing\fgr\bde\fP2000\f-\fP2500\fp\bper.\f
In\fdoing\fthis\fthe\fs\bnding\floc\btion\f\bnd\fthe\fsurroundings\f\bre\fspr\byed\fwith\ftemper\bture\f
reduction\fspr\by\f\bnd\fthe\fp\bint\ff\bults\fs\bnded\fout\fby\fh\bnd.\fAfterw\brds\fthe\floc\btion\fis\fpolished\f
\bs\fdescribed\f\bbove.\f
Paint plane
Dirt\finclusions\f\bnd\fp\bint\fruns\fc\bn\fbe\fremoved\fwith\fthe\fs\bnding\fcylinder\f("Finib\bll")\f\bnd\f
h\bnd\fs\bnding\for\feccentric\fs\bnder\fin\f\b\fwet\fs\bnding\fprocess.\f\f
Another\fpr\bctic\bl\ftool\ffor\fremov\bl\fof\fp\bint\ff\bults\fwhich\flie\fproud\fof\fthe\fsurf\bce\fis\fthe\fp\bint\f
pl\bne.\f
NOTE:\fGuide\fthe\ftool\fc\brefully\fwith\fthe\fminimum\fof\ffo r
ce.\fIt\fmust\fnot\ftilt,\fotherwise\f
more\fserious\fd\bm\bge\fm\by\fe\bsily\fbe\fc\bused.\f
This\ftool\f\bllows\fp\bint\ff\bults\fto\fbe\fc\brefully\fremoved \f
in\fsh\bvings.\fAfterw\brds\fthe\fsurf\bce\f
must\fbe\fpolished\fusing\fsuit\bble\fm\bteri\bls.\f
Shading
Even\fwhen\f\bll\fthe\frules,\fsteps\f\bnd\fcorresponding\finstructions\fh\bve\fbeen\ffollowed\f \f\f
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Page 4380 of 4402

$FORD GALAXY 2006 Service Repair Manual Installation 90 °\fSt\bge\f2:\f 22. NOTE:\fNote\fthe\fposition\fof\fthe\fcomponent\f be fore\fremov\bl.\f Spec\fal\bTool(s):\b 20 4-598\f 1. NOTE:\fM\bke\fsure\fth\bt\fthis\fcomponent\fis\f i n st\$

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