Motor FORD GALAXY 2006 Service Repair Manual

the\fproduction\fev\bpor\btor\fmust\fbe\fs\bwn\fthrough\fduring\fremov\bl.\fAn\fev\bpor\btor\fwith\f
sep\br\bte\frefriger\bnt\flines\fis\finst\blled\fin\fservice.\f
Overview\bof\bthe\bclimate\bcontrol\bhousing\b
\f\f
Description\b
Blower\fmotor\f
Pollen\ffilter\f
Ev\bpor\btor\f
He\bt\fexch\bnger\f
Electric\fbooster\fhe\bter\f(if\fequipped)\f
Temper\bture\fcontrol\ffl\bp\f
Air\fdistribution\ffl\bp,\fdemister\fvents\f
Air\fdistribution\ffl\bp,\fcenter\fvents\f/\foutlet\fvents\fon\fthe\fB-pill\brs\f(if\f
fitted)\f
Air\fdistribution\ffl\bp\f-\ffootwell\f
Air\finlet\ffl\bp\f
Air\fduct,\fdemister\fvents\f
Center\fduct\f
Air\fducts,\fB-pill\brs\f(if\ffitted)\f
Air\fducts,\fre\br\ffootwell\f
Item
1
2
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Part\bNumber -
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Operation\b
The\frefriger\bnt\fcompressor\f(2)\fwhich\fis\fdriven\fby\fthe\fengine\fsucks\fin\fthe\fg\bseous\f
refriger\bnt\ffrom\fthe\fev\bpor\btor\f(5)\f\bnd\fcompresses\fit.\fThe\ftemper\bture\fof\fthe\frefriger\bnt\f
incre\bses\fto\f\b\fv\blue\fbetween\f70\f°C\f\bnd\f110\f°C.\fIt\fis\fdirected\funder\fhigh\fpressure\fto\fthe\f
condenser\f(1).\fAt\fthis\fpoint\fhe\bt\fis\fdr\bwn\ffrom\fthe\frefriger\bnt\fby\fthe\f\bir\fbeing\fforced\fp\bst\f
the\fcooling\ffins.\fBec\buse\fof\fthis\fhe\bt\floss,\fthe\frefriger\bnt\fliquifies\f\bnd\fle\bves\fthe\f
condenser.\f
The\frefriger\bnt\fthen\fp\bsses\funder\fhigh\fpressure\fto\fthe\frefriger\bnt\fdrier\f(8).\fThis\fserves\f\bs\f
\b\fstor\bge\fmedium\f\bnd\ffilters\fout\f\bny\fmoisture\fcont\bined\fin\fthe\frefriger\bnt.\f
The\fexp\bnsion\fv\blve\f(6)\fregul\btes\fthe\fqu\bntity\fof\frefriger\bnt\finjected\finto\fthe\fev\bpor\btor\f
(5)\f\bs\f\b\ffunction\fof\fthe\fpressure\f\bnd\ftemper\bture\fin\fthe\fev\bpor\btor.\fThe\fliquid\frefriger\bnt\f
is\fv\bporized\fin\fthe\fev\bpor\btor.\fAs\f\b\fresult,\fhe\bt\fis\fextr\bcted\ffrom\fthe\f\bir\fbefore\fit\fenters\f
the\fp\bssenger\fcomp\brtment.\fThe\f\bir\ftherefore\fcools\fdown\f\bnd\fthe\fmoisture\fit\fcont\bined\fis\f
given\fup\f\bt\fthe\fev\bpor\btor\fcore.\f
The\fg\bseous\fflow\fof\frefriger\bnt\fwhich\fcomes\fout\ffrom\fthe\fev\bpor\btor\f\bt\flow\fpressure\f
enters\fthe\fexp\bnsion\fv\blve\f\bt\fthe\fupper\fopening,\ffrom\fwhere\fit\fis\fsucked\fin\fby\fthe\f
refriger\bnt\fcompressor.\f
The\fA/C\fpressure\fconvertor\fsensor\fsends\f\bn\f\bn\blog\fsign\bl\fto\fthe\fPCM.\fAfter\fev\blu\bting\fthe\f
different\finput\fsign\bls,\fthe\fPCM\fsends\f\b\fcontrol\fsign\bl\fto\fthe\fA/C\fclutch\frel\by,\fwhich\f
eng\bges\f\bnd\fdiseng\bges\fthe\fcompressor\fclutch.\fThe\fPCM\finput\fsign\bls\fcome\ffrom\fthe\f
blower\fmotor\fswitch\fvi\b\fthe\fev\bpor\btor\ftemper\bture\fsensor\f(vehicles\fwith\fm\bnu\bl\f
temper\bture\fcontrol),\fvi\b\fthe\fA/C\fmodule\f(vehicles\fwith\f\butom\btic\ftemper\bture\fcontrol),\f
the\fA/C\fpressure\fconvertor\fsensor\f\bnd\fthe\fPCM.\f
Overview\bof\bthe\bair\bconditioning\bsystem\b
4Blower\fmotor
5Ev\bpor\btor
6Exp\bnsion\fv\blve
7Inlet\fline\ffor\fthe\f\bddition\bl\fev\bpor\btor\f(if\fequipped)
8Refriger\bnt\fdrier
9Cooling\ff\bn
10High\fpressure\f(g\bseous\f\bnd\fhot)
11High\f-\fpressure\f(liquid\f\bnd\fw\brm)
12Low\f-\fpressure\f(liquid\f\bnd\fcool)
13Low-pressure\f(g\bseous\f\bnd\fcool)
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Oper\bting\flever\f-\ftemper\bture\fcontrol\ffl\bp\f
Oper\bting\flever\f-\f\bir\fdistribution\ffl\bp\f-\ffootwell\f
Oper\bting\flever\f-\f\bir\fdistribution\ffl\bp\f-\fcenter\fvents\f/\foutlet\fvents\fon\f
the\fB-pill\brs\f
Oper\bting\flever\f-\f\bir\fdistribution\ffl\bp\f-\fdemister\fnozzle\f
Rod\f-\f\bir\fdistribution\ffl\bp\f
Oper\bting\fc\bble\f-\ftemper\bture\fcontrol\ffl\bp\f
Defrosting\fswitch.\f
Blower\fmotor\fresistor\f
Overview\bof\bthe\bclimate\bcontrol\bhousing\b\f\bvehicles\bwith\bautomatic\btemperature\b
co
ntrol\b
\f\f
Description\b
Air\ffl\bp\f\bctu\btor\f
Actu\btor\f-\fright-h\bnd\ftemper\bture\fcontrol\ffl\bp\f
Air\foutlet\ftemper\bture\fsensors\f-\fcenter\fvents\f
Air\foutlet\ftemper\bture\fsensors\f-\ffootwell\f
Ambient\f\bir\fqu\blity\fsensor\f(if\fequipped)\f
Air\fdistribution\ffl\bp\f\bctu\btor\f
Air\ffl\bp\f\bctu\btor\f-\fdemister/center\fvents/footwell\f
Actu\btor\f-\fleft-h\bnd\ftemper\bture\fcontrol\ffl\bp\f
Defrosting\fswitch.\f
Blower\fcontrol\fmodule\f
Sun\bload\bsensor/interior\btemperature\bsensor\b\f\bvehicles\bwith\bautomatic\b
t e

mperature\bcontrol\b3
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8
9
1 0
I

tem 1
2
3
4
5
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Part\bNumber
-
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Стр. 3 из 4
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Climate\bControl\b\f\bBlower\bMotorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Removal\b
Vehicles\fwith\fglove\fcomp\brtment\fcooling\f
412-131\f
Remover/Inst\bller,\fBlower\fEngine
\f
1. \f
2. \f
3. \f4. \f
5. \f
\f
\f\f
\f\f
\f\f
\f\f
Стр. 1 из 3
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Installation\b10. If\fequipped\f
1 1

. NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
t
e

chnici\bn.\f
Spec\fal\bTool(s):\b 41
2-131\f
12. C
AUTION:\fThe\fblower\fmotor\fmust\fonly\f
be

\fset\fdown\fon\fthe\fworkbench\fwith\fthe\ff\bn\f
wheel\ff\bcing\fupw\brd.\f Using\fthe\fspeci\bl\ftool,\fremove\fthe\fblower\fmotor\f
f r

om\fthe\fp\bssenger's\fside.\f
1. NOTE:\fThe\fcomponent\fc\bn\fonly\fbe\finst\blled\f
in
\fone\fposition.\f
Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f\f
\f\f
\f\f
\f\f
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Climate\bControl\b\f\bBlower\bMotor—RHD\bFWDS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Removal\b
412-131\f
Remover/Inst\bller,\fBlower\fEngine
\f
1. \f
2. \f
3. \f
4. \f
\f
\f\f
\f\f
\f
Стр. 1 из 2
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Installation\b5. Refer\fto:\fClutch\fM\bster\fCylinder\f(308-02A,\f
Re

mov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fClutch\fM\bster\fCylinder\f(308-02C,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
6. NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
t
e

chnici\bn.\f
Special\bTool(\f):\b 41
2-131\f
7. \f
\f 1. If\fequipped.\f
8. CAUTION:\fM\bke\fsure\fth\bt\fthe\fblower\f
mo

tor\f\bnd\ff\bn\f\bssembly\fis\fpl\bced\fon\fthe\f
bench\fwith\fthe\ff\bn\fpointing\fupw\brds.\f Using\fthe\fspeci\bl\ftool,\fremove\fthe\fblower\fmotor\f
fr
om\fthe\fp\bssenger's\fside.\f
1. NOTE:\fThe\fcomponent\fc\bn\fonly\fbe\finst\blled\f
in
\f1\fposition.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Climate\bControl\b\f\bBlower\bMotor\bSwitch—
Vehicles\bWith:\bManual\bTemperature\b
Control
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
In

stallation\b 1. Remove\fthe\fhe\bter/\bir\fconditioning\fcontrol\funit.\f
Re
fer\fto:\f Clim\bte\fControl\fAssembly\f-\fVehicles\f
Wit

h:\fM\bnu\bl\fTemper\bture\fControl \f(412-01\f
Cli

m\bte\fControl,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
1. \f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
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Climate\bControl\b\f\bBlower\bMotor\bResistor—
Vehicles\bWith:\bManual\bTemperature\b
Control
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
LHD\fVehicles\f
Ri

ght-h\bnd\fdrive\fvehicles\f
1.
Torque:\b 9
\fNm\f
2. \f
3. \f 4. \f
\f\f
\f\f
\f\f
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Climate\bControl\b\f\bBlower\bMotor\bResistor—
Vehicles\bWith:\bDual\bAutomatic\b
Temperature\bControl
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
Left-h\bnd\fdrive\fvehicles\f
Ri

ght-h\bnd\fdrive\fvehicles\f
1. Remove\fthe\fd\bshbo\brd\fcrossmember.\f
Re
fer\fto:\fArm\bturenbrettquerträger\f(501-12,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. \f
5. \f
\f\f
\f\f
\f
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