Motor FORD GALAXY 2006 Service Repair Manual

Climate\bControl\b\f\bBlower\bMotor\bResistor—
LHD\bFWD,\bVehicles\bBuilt\bFrom:\b02/2007,\b
Vehicles\bWith:\bDual\bAutomatic\b
Temperature\bControl
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
In

stallation\b 1.
Torque:\b 2
5\fNm\f
2. Torque:\b 9\fNm
\f
3. \f
4. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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Climate\bControl\b\f\bBlower\bMotor\bResistor—
RHD\bFWD,\bVehicles\bBuilt\bFrom:\b02/2007,\b
Vehicles\bWith:\bDual\bAutomatic\b
Temperature\bControl
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
1. \f
2.

\f 3. \f
4. \f
\f\f
\f\f
\f
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Climate\bControl\b\f\bBlower\bMotor\bResistor—
LHD\bFWD,\bVehicles\bWith:\bDual\bAutomatic\b
Temperature\bControl,\bVIN\bPlate\bBody\b
Style\bCode:\bM
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
In

stallation\b 1. Remove\fthe\fd\bshbo\brd\fcrossmember.\f
Re
fer\fto:\fArm\bturenbrettquerträger\f(501-12,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Auxiliar\b Clima\fe Con\frol - Auxiliar\b
Clima\fe Con\frolS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Refrigeran\f circui\f
Ov

erview - refrigeran\f lines - addi\fional air condi\fioning s\bs\fem
ItemDesc\biptio\f
1Condenser
2A/C\fcompressor
3Blower\fmotor
4Ev\bpor\btor
5Exp\bnsion\fv\blve\fwith\felectric\fshut-off\fv\blve
6Refriger\bnt\fdrier
7Cooling\ff\bns.
8High\f-\fpressure\f(liquid\f\bnd\fw\brm)
9Low\f-\fpressure\f(liquid\f\bnd\fcool)
10Low-pressure\f(g\bseous\f\bnd\fcool)
11High\fpressure\f(g\bseous\f\bnd\fhot)
12Front\f\bir\fconditioning\fsystem
13Addition\bl\f\bir\fconditioning\fsystem
\f
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Auxiliar\b Clima\fe Con\frol - Fuel Fired
Boos\fer Hea\ferS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Principles of Opera\fion
Th

e\ffuel-fired\f\bddition\bl\fhe\bter\fprovides\fextr\b\fhe\bt\fto\fthe\fp\bssenger\fcomp\brtment\fif\fthe\f
he\bt\femitted\fby\fthe\fengine\fis\fnot\fsufficient\f(boost\fhe\bter\ffunction).\f
By\fburning\ffuel,\fthe\ffuel-fired\f\bddition\bl\fhe\bter\fgener\btes\fhe\bt\fwhich\fis\fconveyed\fvi\b\fthe\f
cool\bnt\fcircuit\fto\fthe\fengine\f\bnd\fthe\fp\bssenger\fcomp\brtment.\f
If\f\b\ffuel-fired\fbooster\fhe\bter\fis\ffitted,\fthere\fis\fno\felectric\fbooster\fhe\bter\f
Schema\fic represen\fa\fion - vehicles wi\fh non-programmable addi\fional hea\fer
\f\f
Descrip\fion
Vehicle\fengine\f
Fuel\fpump\fmodule\f
Fuel\ft\bnk\f
He\bt\fexch\bnger\fwith\fblower\fmotor\f
Auxili\bry\fHe\bters\f
Exh\bust\fpipe\f
Air\finlet\f
Schema\fic represen\fa\fion - vehicles wi\fh programmable addi\fional hea\fer I\fem
1
2
3
4
5
6
7
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Par\f Number -
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\f\fDescrip\fion
Vehicle\fengine\f
Fuel\fpump\fmodule\f
Fuel\ft\bnk\f
He\bt\fexch\bnger\fwith\fblower\fmotor\f
Fuel\ffired\fbooster\fhe\bter\f
Air\finlet\f
Exh\bust\fpipe\f
W\bte\fpump\f
Overview - Fuel-fired addi\fional hea\fer I\fem
1
2
3
4
5
6
7
8
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Par\f Number -
-
-
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The\ffuel\fpowered\fbooster\fhe\bter\fneeds\fto\fbe\ffilled\fbefore\fbeing\foper\bted\ffor\fthe\ffirst\ftime.\f
Activ\btion\fof\fthe\ffuel\fpump\ffor\fthe\ffuel\fpowered\fbooster\fhe\bter\fis\fcontrolled\fby\fthe\f
di\bgnostic\funit.\f
Fuel fired boos\fer hea\fer The\ffuel\fpowered\fbooster\fhe\bter\fh\bs\fthe\ffollowing\fintern\bl\felectric\bl\fcomponents:\f

Fuel-fired\f\bddition\bl\fhe\bter\fcontrol\fmodule\f\f

Combustion\fAir\fBlower\f\f

Glow\fPlug\f\f

W\bter\ftemper\bture\fsender\funit\f\f

Overhe\bting\fsensor\f\f

Fuel\fprehe\bter\f(diesel\fvehicles\fonly)\f
The\ffuel\fpowered\fbooster\fhe\bter\fh\bs\fthe\ffollowing\fextern\bl\felectric\bl\fcomponents:\f

W\bte\fpump\f\f

Fuel\fpump\fmodule\f\f

Remote\fst\brt\fequipment\f(speci\bl\f\bccessory)\f
Fuel-fired addi\fional hea\fer con\frol module
T h

e\ffuel\fpowered\fbooster\fhe\bter\fmodule\fis\ffitted\fwith\f\bn\fextern\bl\fcentr\bl\fconnector\ffor\f
connecting\fit\fto\fthe\fvehicle,\f\b\fcool\bnt\fpump\f\bnd\f\b\ffuel\fpump.\fThe\fother\f3\fconnectors\f\bre\f
covered\fby\f\b\fpl\bstic\fcover\f\bnd\f\bre\fused\ffor\fthe\fintern\bl\felectric\bl\fcomponents.\fThe\fblower\f
motor\fis\fconnected\fdirectly\fto\fthe\ffuel\fpowered\fbooster\fhe\bter\fmodule\fbo\brd\ffrom\f
underne\bth\fwith\f2\fpins.\fThe\ffuel\fpowered\fbooster\fhe\bter\fmodule\freceives\fsign\bls\ffrom\fthe\f
individu\bl\ftemper\bture\fsensors\f\bnd\fother\fcomponents.\fB\bsed\fon\fthis\fd\bt\b,\fthe\ffuel\fpowered\f
booster\fhe\bter\fmodule\fcontrols\fits\fst\brt-up,\fpower\f\bnd\fswitch\foff.\fThe\ffuel\fpowered\fbooster\f
he\bter\fmodule\fconst\bntly\fmonitors\fwhether\ff\bults\foccur\fin\fthe\fsystem\fduring\foper\btion\f\bnd\f
s\bves\fthese\f\bs\ff\bult\fcodes.\f
Wa\fe pump \f\f
\f\f
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The\fcool\bnt\fpump\fis\floc\bted\fto\fthe\fre\br\fof\fthe\fengine\fcomp\brtment\fne\br\fthe\fbulkhe\bd.\fThe\f
cool\bnt\fpump\fis\fpowered\fby\f\b\fbuilt-in\felectric\fmotor\f\bnd\fcircul\btes\fthe\fcooling\ffluid\fin\fthe\f
engine\fcooling\fsystem.\f
Fuel pump module
The\ffuel\fpump\fis\f\bn\felectric\freciproc\bting\fpump\fth\bt\fmeters\fthe\fcorrect\fqu\bntity\fof\ffuel\ffor\f
the\ffuel\fpowered\fbooster\fhe\bter.\fThe\fpower\fsupply\ffor\fthe\ffuel\fpump\fis\fconnected\fto\fthe\f
fuel\fpowered\fbooster\fhe\bter\fmodule.\fBy\fpulsing\fthe\fvolt\bge\fsupply\f\bt\f\b\fv\brying\ffrequency,\f
the\ffuel\fpowered\fbooster\fhe\bter\fmodule\fc\bn\fregul\bte\fthe\fqu\bntity\fof\ffuel\fsupplied\ffor\f
combustion.\fThe\ffuel\fpump\fis\floc\bted\fclose\fto\fthe\ffuel\ft\bnk\f\bnd\fis\fconnected\fto\fthe\ffuel\f
t\bnk\fby\f\b\fsep\br\bte\ft\bnk\fconnection\fwithout\f\b\ffilter.\f
ECT sensor
The\ffuel\fpowered\fbooster\fhe\bter\fmodule\fuses\fthe\fcool\bnt\ftemper\bture\fsensor\fto\fdetermine\f
the\fcool\bnt\ftemper\bture,\fwhich\fit\fthen\fuses\fto\fset\fthe\fst\brting\f\bnd\fstopping\ftime.\fThe\f
cool\bnt\ftemper\bture\fsensor\fis\finst\blled\fnext\fto\fthe\foverhe\bting\fsensor\fbelow\f\b\fcover\fon\fthe\f
underside\fof\fthe\ffuel\fpowered\fbooster\fhe\bter.\f
Overhea\fing sensor \f\f
\f\f
\f\f
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Auxiliar\b Clima\fe Con\frol - Con\frol
Componen\fsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Overview of \fhe addi\fional air condi\fioning s\bs\fem
Con

\frol assembl\b, clima\fe con\frol - vehicles wi\fh addi\fional air condi\fioning
s\bs\fem
The\f\bddition\bl\f\bir\fconditioning\fsystem\fis\fonly\f\bv\bil\bble\fon\fvehicles\fwhich\f\bre\fequipped\fwith\f
\butom\btic\ftemper\bture\fcontrol\f
On\fvehicles\fwith\f\bddition\bl\f\bir\fconditioning\fthe\ftop\fright\fbutton\fon\fthe\fcontrol\f\bssembly\ffor\f
the\fclim\bte\fcontrol\fis\fused\fto\fswitch\fon\fthe\f\bddition\bl\f\bir\fconditioning.\f
The\f\bddition\bl\f\bir\fconditioning\fis\fcontrolled\fvi\b\fthe\fcontrol\f\bssembly\ffor\fclim\bte\fcontrol.\f
ItemDesc\biptio\f
1Wiring\fh\brness\f-\f\bddition\bl\f\bir\fconditioning\fsystem
2Blower\fmotor
3Blower\fcontrol\fmodule
4Temper\bture\fcontrol\ffl\bp\f\bctu\btor
5Ev\bpor\btor
6De-icing\fswitch.
7Exp\bnsion\fv\blve\fwith\felectric\fshut-off\fv\blve
8Air\foutlet\ftemper\bture\fsensor
9Refriger\bnt\fline\fconduit
\f
\f\f
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Componen\f\bTes\fs\b
Genera\for\bOn-Vehicle\bTes\fs\b-\bNo-Load\bTes\f\b1. 1.\b
REFER\fto\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool \f
Genera\for\bOn-Vehicle\bTes\fs\b-\bLoad\bTes\f\b
1. 1.\b
REFER\fto\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool \f
Ba\f\fery\bIden\fifica\fion\b
\f\f
Descrip\fion\b
Cold\fcr\bnk\f\bmp\f(CCA)\fr\bting\f
Reserve\fc\bp\bcity\f(RC)\fr\bting\f(minutes)\f
B\bttery\fvolt\bge\f
Ford\fp\brt\fnumber\f
FINIS\fcode\f
EN\fnumber\f(Europe\bn\fNorm)\f
B\bttery\ftype:\fC\b\f=\fSilver/C\blcium;\fSb\f=\fLe\bd/Antimony\f
Gener\btor\fLIN\f
communic\btion\f
system.\f\f
*
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\foff\f
with\fignition\fswitch\fin\fthe\f
RUN\fposition\f\bnd\fthe\f
engine\foff.GEM.\f
Instrument\f
cluster.\f Instrument\f
cluster\fCAN\fbus\f
system.\f
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\fsystem\f
indic\btor\frel\bted\fDTCs\ffrom\fthe\fGEM.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion.\f
*
Vehicle\felectric\bl\fsystems\f
inoper\btiveB\bttery.\f
*CARRY\fOUT\fthe\fb\bttery\ftest,\fREFER\fto\fthe\f
B\bttery\fTest\fin\fComponent\fTests\fin\fthis\f
section.\f
*
The\fengine\fcr\bnks\fslowlyB\bttery.\f
*CARRY\fOUT\fthe\fb\bttery\ftest,\fREFER\fto\fthe\f
B\bttery\fTest\fin\fComponent\fTests\fin\fthis\f
section.\f
*
B\bttery\fc\bble(s).\f
St\brter\fmotor.\f
*
*
REFER\fto:\f
St\brting\fSystem \f(303-06A\f
St\br
ting\fSystem\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fDi\bgnosis\f\bnd\f
Testing).\f
*
I\fem 1
2
3
4
5
6
7
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Par\f\bNumber -
-
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