Motor FORD GALAXY 2006 Service Repair Manual

GO\fto\fD2.\f\f
D2:\bCHECK\bLUGGAGE\bCOMPARTMENT\bLAMP\bPOWER\bCIRCUIT\bFOR\bOPEN\bCIRCUIT
Disconnect\fCJB\fC1BP02-B.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flugg\bge\f
comp\brtment\fl\bmp\fC4LN13-B\fpin\f1,\fcircuit\fCBP17B\f
(BN/GN),\fh\brness\fside\f\bnd\fthe\fCJB\fC1BP02-
B\fpin\f56,\f
circuit\fA_CBP17A\f(BN/GN),\fh\brness\fside.\f
2\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes\b GO\fto\fPinpoint\fTest\f H.\f\f
No\b R

EPAIR\fcircuit\fCBP17B\f(BN/GN)\for\fcircuit\fA_CBP17A\f
(BN/GN)\f\bs\fnecess\bry\f.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
D3:\bCHECK\bTHE\bSWITCHED\bSIGNAL\bTO\bTHE\bLUGGAGE\bCOMPARTMENT\bLAMP
Disconnect\fLiftg\bte\fL\btch\fMotor\fC4PL17.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flugg\bge\f
comp\brtment\fl\bmp\fC4LN13-B\fpin\f2,\fcircuit\fCLN13B\f
(WH/BU),\fh\brness\fside\f\bnd\fthe\fliftg\bte\fl\btch\fmotor\f
C4PL17\fpin\f4,\fcircuit\fCLN13C\f(WH/BU),\fh\brness\fside.
\f
2\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes\b
INSTALL\f\b\fnew\flugg\bge\fcomp\brtment\fl\bmp.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
GO\fto\fD4.\f\f
No\b R

EPAIR\fcircuit\fCLN13B\f(WH/BU)\for\fcircuit\fCLN13C\f
(WH/BU)\f\bs\fnecess\bry\f.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
D4:\bCHECK\bTHE\bLIFTGATE\bLATCH\bMOTOR\bFOR\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fliftg\bte\fl\btch\f
motor\fC4PL17\fpin\f2,\fcircuit\fGD150Y\f(BK/WH),\f
h\brness\fside\f\bnd\fground.\f1\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b INSTALL\f\b\fnew\fliftg\bte\fl\btch\fmotor.\f\f
REFER\fto:\f Liftg\bte\fL\btch \f(501-14\fH\bndles,\fLocks,\f
L\bt c

hes\f\bnd\fEntry\fSystems,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
\f\f
\f\f
\f\f
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CD\fch\bnger\f
N\bvig\btion\fsystem\fmodule\fnot\fcommunic\bting\fwith\fthe\fdi\bgnostic\f
tester\f-\fvehicles\fequipped\fwith\fDVD\fn\bvig\btion\fsystem\fwith\ftouch\f
screen\f
N\bvig\btion\fsystem\fdispl\by\fnot\fcommunic\bting\fwith\fthe\fdi\bgnostic\f
tester\f-\fvehicles\fequipped\fwith\fDVD\fn\bvig\btion\fsystem\fwith\ftouch\f
screen\f
H\bndsfree\fmodule\f/\fBluetooth\fmodule\f/\fvoice\f\bctiv\btion\fmodule\f
Re\br\fse\bt\fentert\binment\fsystem\fmodule\f
Door\fmodule\fon\fthe\fre\br\fp\bssenger\fside\f(vi\b\fLIN\fbus)\f
Door\fmodule\fon\fthe\ffront\fp\bssenger\fside\f
Door\fmodule\fon\fthe\fre\br\fdriver's\fside\f(vi\b\fLIN\fbus)\f
Door\fmodule\fon\fthe\ffront\fdriver's\fside\f
Switch\funit\fon\fthe\ffront\fdriver's\fside\f(vi\b\fLIN\fbus)\f
Restr\bints\fcontrol\fmodule\f
Electronic\f\butom\btic\ftemper\bture\fcontrol\f(EATC)\fmodule\f
Re\br\fA/C\fmodule\f
P\brking\f\bid\fmodule\f
Driver\fse\bt\fmodule\f
Fuel\ffired\fbooster\fhe\bter\f/progr\bmm\bble\ffuel\ffired\fbooster\fhe\bter\f
Tr\biler\fModule\f
Receiver\fmodule\ffor\fthe\fremote\fcontrol\f/\ftire\fpressure\fmonitoring\f(vi\b\f
LIN\fbus)\f
Generic\felectronics\fmodule\f(GEM)\f
Steering\fwheel\fmodule\f(vi\b\fLIN\fbus\f\bnd\fHS\fCAN\fbus)\f
Light\fswitch\funit\f(vi\b\fLIN\fbus)\f
B\bttery-buffered\fsign\bl\fhorn\f–\f\bnti-theft\f\bl\brm\fsystem\f(BBS)\f(vi\b\fLIN\f
bus)\f
Interior\fmonitoring\fsensors\f(vi\b\fLIN\fbus)\f
Wiper\fmotor\f(front\fleft)\f(vi\b\fLIN\fbus)\f
Light/r\bin\fsensor\f(vi\b\fLIN\fbus)\f
Shock\f\bbsorber\fcontrol\fmodule\f
Collision\fw\brning\fr\bd\br\funit\f(vi\b\fpriv\bte\fCAN\fbus)\f
Collision\fw\brning\fmodule\f
Ge\br\flever\f(\butom\btic\ftr\bnsmission\fonly)\f(vi\b\fLIN\fbus)\f
Tr\bnsmission\fControl\fModule\f
G\bs\fdisch\brge\fhe\bdl\bmp,\fright\f(vi\b\fLIN\fbus\f/\fPWM)\f
G\bs\fdisch\brge\fhe\bdl\bmp,\fleft\f(vi\b\fLIN\fbus\f/\fPWM)\f
G\bs\fdisch\brge\fhe\bdl\bmp\fmodule\f
ABS\fmodule\for\fESP\fmodule\f
Altern\btor\f(vi\b\fLIN\fbus)\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\fsensor\f
Electric\fh\bndbr\bke\fmodule\f
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The\fgeneric\felectronic\fmodule\f(GEM)\fknows\fwhich\fmodules\f\bre\fin\fthe\fController\fAre\b\f
Network\f(CAN)\f\bnd\fchecks\fwhether\f\bll\fmodules\f\bre\fcommunic\bting.\fIf\f\b\fmodule\fis\fnot\f
communic\bting\f\b\ftrouble\fcode\f(DTC)\fis\fset\fin\fthe\fGEM.\fThere\fis\f\b\ftrouble\fcode\f(DTC)\ffor\f
every\fmodule.\f
F\bulty\fcommunic\btions\f
If\fthe\fController\fAre\b\fNetwork\f(CAN)\fis\fin\foper\btion\fthen\fthe\fgeneric\felectronic\fmodule\f
(GEM)\fcontinuously\fmonitors\fthe\fflow\fof\finform\btion\fin\fthe\fnetwork.\fIf\fthe\fGEM\fdetermines\f
th\bt,\ffor\fsome\fre\bson,\fthe\fcommunic\btions\fin\fthe\fCAN\fbus\f\bre\finterrupted,\fit\fc\bn\fset\f\b\f
trouble\fcode\f(DTC).\fThe\fGEM\fh\bs\ftrouble\fcodes\ffor\f\bll\fp\brts\fof\fthe\fCAN\fbus\f(one\fe\bch\ffor\f
the\fHS\fCAN\fbus\f\bnd\fthe\fMS/MM\fCAN\fbus).\f
With\fthe\fexception\fof\fthe\fGEM,\fwhich\fonly\fknows\fone\ftype\fof\fDTC,\fe\bch\fmodule\fuses\ftwo\f
types\fof\fDTC\fin\frel\btion\fto\fcommunic\btion\ff\bults.\fThese\f\bre:\f
F\bulty\fmess\bges\f\f

F\bulty\fconfigur\btion\f
As\fthe\fGEM\fis\fthe\fm\bin\fmodule\fin\fthe\fnetwork,\fit\fdoes\fnot\fh\bve\f\b\fDTC\ffor\ff\bulty\f
c o

nfigur\btion.\f
Faulty messages \f
The\fcontrol\fmodules\fcontinuously\fmonitor\fthe\fflow\fof\finform\btion\fin\fthe\fController\fAre\b\f
Network\f(CAN).\fIf\f\b\fmodule\freceives\f\b\fmess\bge\fit\fc\bnnot\finterpret\fit\fsends\f\b\ff\bult\fmess\bge\f
vi\b\fthe\fCAN\fbus.\fThe\fmodules\f\blso\fh\bve\ffunction\fwhich\f\bllows\fthem\fto\fdetect\f\bny\ff\bulty\f
mess\bges\fthey\fgener\bte\fthemselves.\fThis\fprevents\finterference\fon\fthe\fCAN\fbus.\fIf\fthere\fis\f
\b\flot\fof\finterference\fin\fthe\fnetwork\fthen\f\bny\fmodules\fwhich\fc\bnnot\fcommunic\bte\fproperly\f
c\bn\fswitch\fthemselves\foff.\fThis\fst\btus\fis\freferred\fto\f\bs\f"d\bt\bbus\fOFF"\f-\fthe\fmodule\fc\bn\fno\f
longer\fsend\for\freceive\finform\btion.\f
To\fprevent\fthe\fvehicle\ffrom\fcoming\fto\f\b\fsudden\fst\bndstill\for\fsuffering\f\b\ftot\bl\floss\fof\f
p\brticul\br\ffunctions\fif\f\b\ff\bult\foccurs\fin\fthe\fCAN\fbus,\fcert\bin\fmodules\fh\bve\f\bn\femergency\f
running\fmode.\fThis\fme\bns\fth\bt\fmodules\fwhich\f\bre\frequired\ffor\fdriving\for\ffor\fs\bfety\f\bspects\f
(e.g.\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\for\fthe\ftr\bnsmission\fcontrol\fmodule\f(TCM))\fc\bn\f
m\bint\bin\f\b\frestricted\ffunction\blity\fon\fthe\fb\bsis\fof\fpredefined\for\festim\bted\fd\bt\b.\fFor\f
ex\bmple,\fif\fcommunic\btions\fto\fthe\ftr\bnsmission\fcontrol\fmodule\f(TCM)\f\bre\finterrupted\fthen\f
the\ftr\bnsmission\fwill\fuse\f\b\fpreselected\fge\br\fwhich\fwill\fen\bble\fthe\fcustomer\fto\f\bt\fle\bst\fdrive\f
to\fthe\fne\brest\fworkshop.\fA\fmodule\frem\bins\fin\f"d\bt\bbus\fOFF"\fmode\funtil\fthe\fpower\fsupply\f
to\fthe\fmodule\fis\fswitched\foff.\fIf\fthe\fpower\fsupply\fis\freconnected\fthe\fmodule\f\bttempts\fto\f
re-est\bblish\fcommunic\btions.\f
Faulty \fonfiguration \f
The\fgeneric\felectronic\fmodule\f(GEM)\ftr\bnsmits\fits\fconfigur\btion\fID\fwithin\fthe\fmess\bges\fit\f
sends\fout\fto\fother\fmodules.\fTo\fen\bble\fthe\fmodules\fin\fthe\fController\fAre\b\fNetwork\f(CAN)\fto\f
communic\bte\fwith\fe\bch\fother\fthey\fmust\fh\bve\fthe\fs\bme\fconfigur\btion\fID,\f\bs\fmodules\fonly\f
look\f\bt\fmess\bges\fc\brrying\ftheir\fown\fconfigur\btion\fID.\fIf\fthe\fsign\bl\fconfigur\btion\fof\f\b\f
module\fdoes\fnot\fm\btch\fthe\fsign\bl\fconfigur\btion\fof\fthe\fGEM\fthen\f\b\ftrouble\fcode\f(DTC)\fis\f
stored\fin\fthe\fmodule\fwith\fthe\ff\bulty\fconfigur\btion.\f
NOTE:\fA\fmodule\fwill\fs\bve\f\b\ftrouble\fcode\f(DTC)\fif\fit\fd o
es\fnot\freceive\f\bny\fmess\bges\ffrom\f
the\fgeneric\felectronic\fmodule\f(GEM).\fThis\f\blso\f\bpplies\fif\fthere\f\bre\f\bny\fsoftw\bre\ferrors\fin\f
the\fmodule.\fIf\fthe\fcircuit\fin\fthe\fController\fAre\b\fNetwork\f(CAN)\fis\finterrupted\fthen\fcert\bin\f
modules\fwill\f\blso\fnot\freceive\f\bny\fmess\bges\ffrom\fthe\fGEM.\f
Loc\bl\fInterconnect\fNetwork\f(LIN)\f
The

\fLoc\bl\fInterconnect\fNetwork\f(LIN)\fbus\fis\f\b\fst\bnd\brd\fwhich\fh\bs\fbeen\fdeveloped\ffor\fcost-
effective\fcommunic\btions\fbetween\fintelligent\fsensors\f\bnd\f\bctu\btors\fin\fmotor\fvehicles.\fLIN\f
is\fused\fwherever\fthe\fb\bndwidth\f\bnd\fvers\btility\fof\fCAN\fis\fnot\frequired.\f
The\fLIN\fspecific\btion\fcomprises\fthe\fLIN\fprotocol,\f\b\fst\bnd\brd\fform\bt\ffor\fdescribing\f\b\f
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Module \bommuni\fations Network -
\bommuni\fations NetworkS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Testing
Spe\fial Tool(s)
Gen

eral Equipment
Inspe\ftion and Testing 1. 1.
CHECK\fthe\fconcern.\f
2

. 2.
Visu\blly\fCHECK\ffor\f\bny\fobvious\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Inspe\ftion
3. 3.
RECTIFY\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\f
b
efore\fperforming\f\bny\ffurther\ftests.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
4. 4.
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fwith\f
t
he\f Ford\f\bpproved\fdi\bgnostic\ftool\f\bnd\fRECTIFY\f\bny\fdispl\byed\ff\bults\fin\f\bccord\bnce\f
wi t

h\fthe\fdispl\byed\ff\bult\fdescription.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
5. 5.
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fPROCEED\f\bccording\fto\fthe\fSymptom\fCh\brt\f
\b
nd\fthe\fcorresponding\fsymptom.\f
6. 6.
After\ftesting\for\frectifying\fthe\ff\bult\f\bnd\f\bfter\fcompletion\fof\foper\btions,\fREAD\fOUT\f
t
he\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\f\bnd\fDELETE\f\bny\fstored\ff\bults.\fREAD\fOUT\f
\bll\ff\bult\fmemories\f\bg\bin\f\bfter\f\b\fro\bd\ftest.\f
Diagnosti\f Trouble \bode (DT\b) Table - Generi\f Ele\ftroni\f Module (GEM)
Termin\bl\fProbe\fKit\f
29-011A\f
Digit\bl\fMultimeter
Ford\f\bpproved\fdi\bgnostic\ftool
Electric\bl

Fuse(s).\f\f

Wiring\fh\brness.\f\f

Electric\bl\fconnectors.\f
DTCDe\fcriptionAction
B1131-
88No\fcommunic\btions\fpossible\fwith\fthe\fwiper\fmotor\fmodule.GO\fto\fPinpoint\f
Test\f T.\f
U0155-
00No\fcommunic\btions\fpossible\fwith\fthe\finstrument\fcluster.GO\fto\fPinpoint\f
Test\f AH.\f
U0129-
00No\fcommunic\btion\fwith\fthe\f\bnti-block\fbr\bke\fsystem\fmodule.GO\fto\fPinpoint\f
Test\f AC.\f
U0100-
00No\fcommunic\btions\fpossible\fwith\fthe\fpowertr\bin\fcontrol\fmodule\f
(PCM).GO\fto\fPinpoint\f
Test\f AG.\f
B112B-
88No\fcommunic\btions\fpossible\fwith\fthe\fsteering\fwheel\fmodule.GO\fto\fPinpoint\f
Test\f O.\f
B112C-
88No\fcommunic\btions\fpossible\fwith\fthe\finterior\fmonitoring\fsensor.GO\fto\fPinpoint\f
Test\f AA.\f
\f\f
Стр. 1 из 159
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Symptom \bhart
B1D17-88No\fcommunic\btions\fpossible\fwith\fthe\f\bnti-theft\f\bl\brm\fsign\bl\fhorn\f
with\fintegr\bted\fb\bttery.GO\fto\fPinpoint\f
Test\f Z.\f
U0231-
00No\fcommunic\btions\fpossible\fwith\fthe\fr\bin\fsensor/light\fsensor.GO\fto\fPinpoint\f
Test\f S.\f
B1130-
88No\fcommunic\btions\fpossible\fwith\fthe\flight\fswitch\funit.GO\fto\fPinpoint\f
Test\f U.\f
U0214-
00No\fcommunic\btions\fpossible\fwith\fthe\fkeyless\fvehicle\fmodule.GO\fto\fPinpoint\f
Test\f J.\f
U0104-
00No\fcommunic\btions\fpossible\fwith\fthe\fcollision\fw\brning\fmodule.GO\fto\fPinpoint\f
Test\f P.\f
U0001-
00No\fcommunic\btions\fpossible\fvi\b\fthe\fHS\fCAN\fbus.GO\fto\fPinpoint\f
Test\f AK.\f
U0010-
00No\fcommunic\btions\fpossible\fvi\b\fthe\fMS\fCAN\fbus.GO\fto\fPinpoint\f
Test\f AJ.\f
SymptomPo\f\fible Source\fAction
Driver's\fside\fdoor\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Driver's\fside\fdoor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f A.\f\f
*
P\bssenger\fside\fdoor\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
P\bssenger's\fside\fdoor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f B.\f\f
*
N\bvig\btion\fsystem\ftouch\fscreen\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool\f-\fvehicles\fequipped\fwith\fDVD\f
n\bvig\btion\fsystem\fwith\ftouch\fscreenFuse(s)\f
Circuit(s)\f
N\bvig\btion\fsystem\ftouch\f
screen\f
*
*
*GO\fto\f
Pinpoint\f
Test\f G.\f\f
*
DVD\fdrive\fnot\fcommunic\bting\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\f-
\fvehicles\fequipped\fwith\f
DVD\fn\bvig\btion\fsystem\fwith\ftouch\fscreen
Fuse(s)\f
Circuit(s)\f
DVD\fdrive\f
*
*
*GO\fto\f
Pinpoint\f
Test\f H.\f\f
*
Fuel-fired\fbooster\fhe\bter/progr\bmm\bble\ffuel-
fired\fbooster\fhe\bter\fnot\fcommunic\bting\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Fuel\ffired\fbooster\f
he\bter\f/progr\bmm\bble\ffuel\f
fired\fbooster\fhe\bter\f
*
*
*GO\fto\f
Pinpoint\f
Test\f I.\f\f
*
Keyless\fvehicle\fmodule\fnot\fcommunic\bting\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Keyless\fvehicle\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f J.\f\f
*
Auxili\bry\fclim\bte\fcontrol\fmodule\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Auxili\bry\fclim\bte\fcontrol\f
module\f
*
*
*GO\fto\f
Pinpoint\f
Test\f K.\f\f
*
R\bin\fsensor/light\fsensor\fnot\fcommunic\bting\fwith\f
the\fgeneric\felectronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
R\bin\fsensor/light\fsensor\f
*
*
*GO\fto\f
Pinpoint\f
Test\f S.\f\f
*
Wiper\fmotor\fmodule\fnot\fcommunic\bting\fwith\fthe\f
generic\felectronic\fmodule\f(GEM)
Fuse(s)\f
Circuit(s)\f
Wiper\fmotor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f T.\f\f
*
Light\fswitch\funit\fnot\fcommunic\bting\fwith\fthe\f
generic\felectronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
Light\fswitch\funit\f
*
*
*GO\fto\f
Pinpoint\f
Test\f U.\f\f
*
Remote\fcontrol/tire\fpressure\fmonitoring\freceiver\f
module\fnot\fcommunic\bting\fwith\fthe\fgeneric\f
electronic\fmodule\f(GEM)
Fuse(s)\f
Circuit(s)\f
Remote\fcontrol/tire\fpressure\f
monitoring\freceiver\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f V.\f\f
*
Driver's\fside\fre\br\fdoor\fmodule\fnot\f
communic\bting\fwith\fthe\fdriver's\fside\fdoor\f
moduleFuse(s)\f
Circuit(s)\f
Driver's\fside\fre\br\fdoor\fmodule
\f
*
*
*GO\fto\f
Pinpoint\f
Test\f W.\f\f
*
Стр. 2 из
159
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http://vnx.su

Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fr\bin\fsensor/light\f
sensor.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fr\bin\fsensor/light\fsensor\f\bnd\fthe\f
GEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
PINPOINT TEST T : WIPER MOTOR MODULE NOT \bOMMUNI\bATING WITH
THE FORD APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
T1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fT2 .\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
T2: \bHE\bK FUSE F22
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF22\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fT3 .\f\f
No R

ENEW\ffuse\fF22\f(30\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
T3: \bHE\bK THE VOLTAGE AT FUSE F22
Connect\fFuse\fF22\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF22\f(30\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fT4 .\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF22\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
T4: \bHE\bK THE VOLTAGE AT THE WIPER MOTOR MODULE
Disconnect\fConnector\fC1RW01-B\ffrom\fthe\fwiper\fmotor\fmodule.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fwiper\fmotor\fmodule,\fconnector\fC1RW01-
B,\fpin\f1,\fcircuit\fSBB22A\f(BN/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f \f\f
Стр. 52 из
159
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Yes GO\fto\fT6 .\f\f
No GO

\fto\fT5 .\f\f
T5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE EJB AND THE WIPER MOTOR MODULE
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEJB,\fconnector\fC1BB01-A,\fpin\f74,\f
circuit\fSBB22A\f(BN/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fwiper\fmotor\fmodule,\f
connector\fC1RW01-B,\fpin\f1,\fcircuit\fSBB22A\f(BN/RD),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBB22A\f(BN/RD)\fbetween\fthe\f
wiper\fmotor\fmodule\f\bnd\fthe\fEJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
T6: \bHE\bK THE GROUND \bONNE\bTION OF THE WIPER MOTOR MODULE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fwiper\fmotor\fmodule,\fconnector\f
C1RW01-B,\fpin\f2,\fcircuit\fGD131H\f(BK/GY),\fwiring\fh\brness\fside\f\bnd\f
ground.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fT7 .\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fwiper\fmotor\f
module\f\bnd\fground\fconnection\fG1D130D\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
T7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE WIPER MOTOR MODULE AND THE GEM
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Disconnect\fConnector\fC1BP02-A\ffrom\fthe\fGEM.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fwiper\fmotor\fmodule,\fconnector\f
C1RW01-B,\fpin\f4,\fcircuit\fVRW27A\f(YE/BU),\fwiring\fh\brness\fside\f\bnd\fthe\f
GEM,\fconnector\fC1BP02-
A,\fpin\f36,\fcircuit\fVRW27A\f(YE/BU),\fwiring\fh\brness\f
side.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fT8 .\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVRW27A\f(YE/BU)\fbetween\fthe\f
wiper\fmotor\fmodule\f\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
T8: \bHE\bK THE LIN BUS FOR A SHORT TO VOLTAGE SUPPLY
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fwiper\fmotor\fmodule,\fconnector\fC1RW01-
B,\fpin\f4,\fcircuit\fVRW27A\f(YE/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fvolt\bge\fme\bsured?\f
Yes
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\fwiper\f
motor\fmodule\f\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
GO\fto\fT9 .\f\f
T9: \bHE\bK THE LIN BUS FOR A SHORT TO GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Стр. 53 из 159
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http://vnx.su

Me\bsure\fthe\fresist\bnce\fbetween\fthe\fwiper\fmotor\fmodule,\fconnector\f
C1RW01-B,\fpin\f4,\fcircuit\fVRW27A\f(YE/BU),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fwiper\fmotor\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\fcircuit\fbetween\fthe\fwiper\f
motor\fmodule\f\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
PINPOINT TEST U : LIGHT SWIT\bH UNIT NOT \bOMMUNI\bATING WITH THE
FORD APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
U1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fU2 .\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
U2: \bHE\bK FUSE F33
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF33\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fU3 .\f\f
No R

ENEW\ffuse\fF33\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
U3: \bHE\bK THE VOLTAGE AT FUSE F33
Connect\fFuse\fF33\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF33\f(5\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fU4 .\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF33\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
U4: \bHE\bK THE VOLTAGE AT THE LIGHT SWIT\bH UNIT
Disconnect\fConnector\fC2LF23-D\ffrom\fthe\flight\fswitch\funit.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flight\fswitch\funit,\fconnector\fC2LF23-D,\f
pin\f1,\fcircuit\fSBB33B\f(RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fU6 .\f\f
No GO

\fto\fU5 .\f\f
U5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE EJB AND THE LIGHT SWIT\bH UNIT
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEJB,\fconnector\fC1BB01-A,\fpin\f92,\f
circuit\fSBB33D\f(RD),\fwiring\fh\brness\fside\f\bnd\fthe\flight\fswitch\funit,\f2
Стр. 54 из 159
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connector\fC3DB04,\fpin\f5,\fcircuit\fGD133BG\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAJ7 .\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fGD133BG\f
(BK)\fbetween\fthe\fDLC\f\bnd\fground\fconnection\f
G3D134\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AJ7: \bHE\bK THE MS \bAN BUS FOR SHORT \bIR\bUIT
Disconnect\fthe\fground\fc\bble\ffrom\fthe\fb\bttery.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDLC,\f
connector\fC3DB04,\fbetween\fpin\f3,\fcircuit\fVDB06X\f
(GY/OG),\fwiring\fh\brness\fside\f\bnd\fpin\f11,\fcircuit\f
VDB07D\f(VT/OG),\fwiring\fh\brness\fside.\f
2
Is\f\b\fresist\bnce\fof\fbetween\f55\f\bnd\f65\fOhm\fme\bsured?\f
Yes
GO\fto\fAJ8 .\f\f
No I

f\f\b\fresist\bnce\fbetween\f115\f\bnd\f120\fOhms\fis\f
me\bsured: GO\fto\fAJ12.\f\f
If \f

no\fresist\bnce\fbetween\f115\f\bnd\f120\fOhms\fis\f
me\bsured: GO\fto\fAJ17.\f\f
AJ8: PERFORM NETWORK TEST (RESTRAINTS \bONTROL MODULE (R\bM))
WARNINGS:\f
The\fb\bckup\fpower\fsupply\fmust\fbe\fdepleted\fto\fprevent\fthe\frisk\fof\f\bccident\bl\f\birb\bg\f
deployment.\fAfter\fdisconnecting\fthe\fb\bttery,\fw\bit\f\bt\fle\bst\f1\fminute\fbefore\fst\brting\fwork\f
on\fthe\fsupplement\bl\frestr\bint\fsystem\f(SRS).\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\f
in\fperson\bl\finjury.\f
In\forder\fto\fprevent\fthe\frisk\fof\f\bccident\bl\fdeployment,\fdo\fnot\fprogr\bm\f\bny\fkeycodes\f
while\fworking\fon\fthe\fsupplement\bl\frestr\bint\fsystem.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury.\f
Never\fuse\ftermin\bl\fprobes\fto\ftest\f\bny\fconnectors\fof\fthe\f\birb\bg\fsystems\for\fof\f\bny\f
other\fs\bfety\frestr\bint\fsystems.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
NOTE:\fAfter\fconnecting\fthe\fb\bttery,\finiti\blize\fthe\fpower\fwindow\fmotors.\f
Disconnect\fConnector\fC2R114-A\fthe\ffrom\f
restr\bints\fcontrol\fmodule.\f1
Connect\fground\fc\bble\ffrom\fb\bttery.\f2
\f\f
\f\f
Стр. 133 из 159
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Yes TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fGEM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AJ17: PERFORM NETWORK TEST (RESTRAINTS \bONTROL MODULE (R\bM))
WARNINGS:\f
The\fb\bckup\fpower\fsupply\fmust\fbe\fdepleted\fto\fprevent\fthe\frisk\fof\f\bccident\bl\f\birb\bg\f
deployment.\fAfter\fdisconnecting\fthe\fb\bttery,\fw\bit\f\bt\fle\bst\f1\fminute\fbefore\fst\brting\fwork\f
on\fthe\fsupplement\bl\frestr\bint\fsystem\f(SRS).\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\f
in\fperson\bl\finjury.\f
In\forder\fto\fprevent\fthe\frisk\fof\f\bccident\bl\fdeployment,\fdo\fnot\fprogr\bm\f\bny\fkeycodes\f
while\fworking\fon\fthe\fsupplement\bl\frestr\bint\fsystem.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury.\f
Never\fuse\ftermin\bl\fprobes\fto\ftest\f\bny\fconnectors\fof\fthe\f\birb\bg\fsystems\for\fof\f\bny\f
other\fs\bfety\frestr\bint\fsystems.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
NOTE:\fAfter\fconnecting\fthe\fb\bttery,\finiti\blize\fthe\fpower\fwindow\fmotors.\f
Disconnect\fConnector\fC2R114-A\fthe\ffrom\f
restr\bints\fcontrol\fmodule.\f1
Connect\fground\fc\bble\ffrom\fb\bttery.\f2
Connect\fthe\fdi\bgnostic\ftool.\f3
Select\fthe\fvehicle\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f4
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\f
GEM?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fs\bfety\f
restr\bint\fcontrol\fmodule.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
No GO\fto\fAJ18.\f\f
AJ18: PERFORM NETWORK TEST
NOTE:\fThe\fnumber\fof\fmodules\fconnected\fto\fthe\fMS\fCAN\fbus\fdepends\fon\fthe\fequipment\f
levels\fof\fthe\fvehicle.\fTherefore\fnot\fevery\fvehicle\fwill\fh\bve\f\bll\fthe\fmodules\fmentioned\f
below.\f
Disconnect\f\b\flisted\fcomponent,\fthen\fproceed\fwith\f
the\ffollowing\ftest\fstep:\f

Electronic\f\butom\btic\ftemper\bture\fcontrol\f
(E

ATC)\fmodule:\fC2H101\f

P\brking\f\bid\fmodule:\fC4MP01-A\f

Tr\biler\fcoupling\fmodule:\fC4AT23-C\f

Auxili\bry\fclim\bte\fcontrol\fmodule:\fC3H101-A\f

Fuel\ffired\fbooster\fhe\bter\f/progr\bmm\bble\ffuel\f
fi

red\fbooster\fhe\bter:\fC1HF01-C\f

Keyless\fvehicle\fmodule:\fC2PK28-D\f
1
Стр. 137 из 159
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