fuse box FORD GALAXY 2006 Service Owner's Manual
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Informa\bion and \fn\ber\bainmen\b Sys\bem -
General Informa\bion - Informa\bion and
\fn\ber\bainmen\b Sys\bem
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Tes\bing
Refer \bo Wiring Diagrams Sec\bion 415-00, for schema\bic and connec\bor
in
forma\bion.
General \fquipmen\b
Inspec\bion and Verifica\bion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual Inspec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSelf-
D
i\bgnostic\fMode.\f
Self-Diagnos\bic Mode - Low Series Audio Uni\b
NOTE:\fThe\f\budio\funit\fmust\fbe\fin\fr\bdio\fmode\fbefore\fente
ring\fthe\fSelf-Di\bgnostic\fMode.\f
1. 1.
To\fenter\fthe\f\budio\funit\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fON.\fWithin\ffour\f
s
econds\fpress\fthe\fpreset\fbuttons\f3\f\bnd\f5\ftogether.\f
2. 2.
Rele\bse\fthe\fpreset\fbuttons\f3\f\bnd\f5\f\bnd\fthe\f\budio\funit\fwill\fenter\fthe\fSelf-
Di\bgnostic\f
Mode.\f
3. 3.
To\fexit\fthe\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fOFF.\f
S
elf-Diagnos\bic Mode
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b
Audio\funit\f\f
Antenn\b\f\f
Foreign\fobjects\fcont\bcting\fspe\bker\f\f
Trim\fpoorly\ffitted/reson\bnce\f\f
Audio\fcontrol\fswitch\f(if\fequipped)\f\f
Digit\bl\fvers\btile\fdisc\f(DVD)\fpl\byer\f\f
Comp\bct\fdisc\f(CD)\fch\bnger\fFuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
Audio\funit\f\f
Audio\fcontrol\fswitch\f(if\fequipped)\f\f
Centr\bl\fjunction\fbox\f(CJB)\f\f
Video\fdispl\by\f\f
DVD\fpl\byer\f\f
CD\fch\bnger\f\f
Auxili\bry\finput\fdevice\f
Me\f\fage Di\fp\bayedCircuit Te\fted
1.\f4CH\fLF\ffor\ffour\fch\bnnel\fsystem\f2CH\fLF\ffor\f
two\fch\bnnel\fsystemLeft\fh\bnd\ffront\fspe\bker\fcircuit
2.\f4CH\fRF\ffor\ffour\fch\bnnel\fsystem\f2CH\fRF\ffor\f two\fch\bnnel\fsystemRight\fh\bnd\ffront\fspe\bker\fcircuit
3.\f4CH\fLR\ffor\ffour\fch\bnnel\fsystemLeft\fh\bnd\fre\br\fspe\bker\fcircuit
4.\f4CH\fRR\ffor\ffour\fch\bnnel\fsystemRight\fh\bnd\fre\br\fspe\bker\fcircuit
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Page 2918 of 4402
![FORD GALAXY 2006 Service Owners Manual 2.2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V
isual Inspec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\](/img/11/56938/w960_56938-2917.png "FORD GALAXY 2006 Service Owners Manual 2.2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V
isual Inspec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\")
2.2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V
isual Inspec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fconnect\fthe\f F
ord\fdi\bgnostic\fequipment\fto\fthe\f
d\bt
\b\flink\fconnector\f(DLC).\f
5. 5.
SELECT\fthe\f T
OOLBOX\fmenu.\f
6. 6.
SELECT\fthe\f \f
NT\fRTAINM\fNT/COMMUNICATION \fmenu.\f
7. 7.
SELECT\fthe\f S
P\f\fCH R\fCOGNITION MODUL\f \foption\f\bnd\ffollow\fthe\finstructions\f
on\fthe\fdispl\by.\f
8. 8.
Retrieve\fthe\fdi\bgnostic\ftrouble\fcodes\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
9
. 9.
If\fno\fDTCs\f\bre\fretrieved\for\fthere\fis\fno\fcommunic\btion\fwith\fthe\fmodule,\fproceed\fto\f
t
he\fSymptom\fCh\brt\fto\fcontinue\fdi\bgnostics.\f
Diagnos\bic Trouble Code (DTC) Index Char\b
Electric\bl
Fuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
Cellul\br\fphone\f\f
Microphone\f\f
H\bndset\fholder\f\f
PSE\fmodule\f\f
Audio\funit\f\f
Instrument\fcluster\f\f
N\bvig\btion\fsystem\fdispl\by\fmodule\f
DTCDe\fcription/ConditionPo\f\fible SourceAction
B1D7911Microphone\finput\fcircuit\ff\bilureMicrophone\f
defect\for\fshort\fto\f
ground
GO\fto\fPinpoint\fTest\f C.\f
B1D7912Microphone\finput\fcircuit\ff\bilureMicrophone\f
defect\for\fshort\fto\f
b\bttery
GO\fto\fPinpoint\fTest\fC.\f
B1D7913Microphone\finput\fsign\bl\fcircuit\f
open
Microphone\f
defect\for\fnot\f connectedGO\fto\fPinpoint\fTest\f C.\f
B1D791EMicrophone\fbi\bs\fcircuit\ff\bilureNo\fsupply\fto\f
microphoneGO\fto\fPinpoint\fTest\f C.\f
B1D5911Ch\brger\fsystem\fshort\fto\f
groundPSE\fmoduleGO\fto\fPinpoint\fTest\f B.\f
B1D5912Ch\brger\fsystem\fshort\fto\f
b\btteryPSE\fmoduleGO\fto\fPinpoint\fTest\f B.\f
U001088Medium\fspeed\fcontroller\f\bre\b\f
network\f(CAN)\fcommunic\btion\f
bus\foff
Centr\bl\fjunction\f
box\f(CJB)\f\bnd\f
PSE\fmoduleREFER\fto:\f Communic\btions\fNetwork\f
(418-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).
U202011H\bndset\fholder\fsupply\fcircuit\f f\bilureH\bndset\fholder\fsupply\fshort\fto\f groundGO\fto\fPinpoint\fTest\f B.\f
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Page 2946 of 4402
Informa\bion and \fn\ber\bainmen\b Sys\bem -
General Informa\bion - Naviga\bion
Sys\bem—Vehicles Wi\bh: Digi\bal Versa\bile
Disc (DVD) Naviga\bion Sys\bem
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Tes\bing
General \fquipmen\b
Inspec\bion and Verifica\bion
NO
TE:\fIf\fthe\fn\bvig\btion\fsystem\fdispl\by\fmodule\fdispl\by s
\feither\fof\fthe\ffollowing:\f\f
seri\bl\fnumber(s)\f\bre\fincomp\btible\f\f
vehicle\fidentific\btion\fnumber\f(VIN)\fdoes\fnot\fm\btch\f
Use\fthe\fWDS\fto\fconfigure\fthe\fn\bvig\btion\fsystem\fdispl\by\fmodule\f\bnd\fthe\fn\bvig\btion\fdigit\bl\f
ve
rs\btile\fdisc\f(DVD)\funit\fto\fe\bch\fother.\f
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual Inspec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\fSelf-Di\bgnostic\fMode.\f
S
elf-Diagnos\bic Mode
NOTE:\fIt\fis\fnecess\bry\fto\fc\brry\fout\fp\brt\fof\fthe\fsystem\f
di\bgnosis\foutside\fthe\fworkshop.\f
M\bke\fsure\fth\bt\fthere\f\bre\fno\fl\brge\fbuildings/obstructions\for\fmet\bl\fobjects\fin\fthe\f
immedi\bte\fvicinity.\f
1. 1.
Turn\fthe\fignition\fswitch\fto\fposition\fII.\f
2
. 2.
To\f\bccess\fthe\fdi\bgnostic\fmenu,\fPRESS\f\bnd\fHOLD\fthe\fMENU\fbutton\ffor\f
\b
pproxim\btely\f10\fseconds,\funtil\f\b\f\budible\fbeep\fis\fhe\brd\f\bnd\fthe\fscreen\fch\bnges\fto\f
the\fperson\bl\fidentific\btion\fnumber\f(PIN)\fnumber\fdispl\by.\f
3. 3.
ENTER\fthe\ffollowing\fPIN\fnumber\fon\fthe\fdispl\by\fto\f\bccess\fthe\f\bddition\bl\fdi\bgnostic\f
m
enus:\f 6414.\f
4. 4.
PRESS\fthe\fENTER\fbutton\fon\fthe\fdispl\by\fscreen\fto\fconfirm\fPIN\fnumber\finput.\f
Worldwide\fDi\bgnostic\fSystem\f(WDS)\f
Mechanica\bE\bectrica\b
N\bvig\btion\fsystem\fdispl\by\fmodule\f\f
Audio\funit\f\f
N\bvig\btion\fsystem\fDVD\funit\f\f
Antenn\b\f\f
Steering\fcolumn\f\budio\fcontrols\fFuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
N\bvig\btion\fsystem\fdispl\by\fmodule\f\f
Audio\funit\f\f
N\bvig\btion\fsystem\fDVD\funit\f\f
Steering\fcolumn\f\budio\fcontrols\f\f
Centr\bl\fjunction\fbox\f(CJB)\f
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Page 3023 of 4402
Exterior\bLighti\fg\b-\bHeadlampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f
formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O
TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
connections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\f(or\fmech\bnic\bl)\fd\bm\bge.\f
V
isual\bI\fspectio\f\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\fCHECK\fsystem\foper\btes\fcorrectly\f
4. 4.\b
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fwith\f
t
he\fdi\bgnostic\funit\f\bnd\fRECTIFY\f\bny\fdispl\byed\ff\bults\fin\f\bccord\bnce\fwith\fthe\f
displ\byed\ff\bult\fdescription.\fCHECK\fsystem\foper\btes\fcorrectly\f
5. 5.\b
For\fvehicles\fwith\fno\fstored\ff\bult(s),\fPROCEED\fin\f\bccord\bnce\fwith\fthe\fsymptom\f
c
h\brt\f\bccording\fto\fthe\ff\bult\fsymptom.\f
6. 6.\b
After\ftesting\for\frectifying\fthe\ff\bult\f\bnd\f\bfter\fcompletion\fof\foper\btions,\fREAD\fOUT\f
t
he\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\f\bnd\fDELETE\f\bny\fstored\ff\bults.\fREAD\fOUT\f
\bll\ff\bult\fmemories\f\bg\bin\f\bfter\f\b\fro\bd\ftest.\f
Diag\fostic\bTrouble\bCode\b(DTC)\bTable\b-\bGe\feric\bElectro\fic\bModule\b(GEM)\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl
Fuse(s)\f\f
Bulb(s)\f\f
He\bdl\bmp\f\f
Connector\f\f
Switch\f\f
Wiring\fh\brness\f
DTCDe\fcriptionAction
B1D06-13Circuit\fof\fleft-h\bnd\fturn\fsign\bl\fl\bmps\f
f\bulty.
REFER\fto:\fTurn\fSign\bl,\fCornering\f\bnd\fH\bz\brd\f
L\bmps \f(417-01\fExterior\fLighting,\fDi\bgnosis\f
\bnd
\fTesting).
B1D06-11Circuit\fof\fleft-h\bnd\fturn\fsign\bl\fl\bmps\f
f\bulty\f(short\fto\fground).
REFER\fto:\fTurn\fSign\bl,\fCornering\f\bnd\fH\bz\brd\f
L\bmps \f(417-01\fExterior\fLighting,\fDi\bgnosis\f
\bnd
\fTesting).
B11D3-11Circuit\fof\fleft-h\bnd\fside\fturn\fsign\bl\fREFER\fto:\fTurn\fSign\bl,\fCornering\f\bnd\fH\bz\brd\f
\f
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Page 3026 of 4402
Symptom\bChart\b
13circuit
B1C99-11Circuit\fof\fright\fcornering\flight,\fshort\f
to\fground
REFER\fTO:\fSymptom\fch\brt.
B1C99-13Circuit\fof\fright\fcornering\flight,\fopen\f
circuitREFER\fTO:\fSymptom\fch\brt.
B1D64- 01St\btus\fof\f\bd\bptive\ffront\flighting\f
servo\fmotor\ff\bultyRENEW\fleft-h\bnd\fhe\bdl\bmp.
B1D64-87No\fcommunic\btion\fpossible\fwith\f
left-h\bnd\f\bd\bptive\ffront\flighting\f
servo\fmotorREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\fRENEW\fleft-h\bnd\fhe\bdl\bmp.
B1D65- 01St\btus\fof\f\bd\bptive\ffront\flighting\f
servo\fmotor\ff\bultyRENEW\fright-h\bnd\fhe\bdl\bmp.
B1D65-87No\fcommunic\btion\fpossible\fwith\f
right-h\bnd\f\bd\bptive\ffront\flighting\f
servo\fmotorREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\fRENEW\fright-h\bnd\fhe\bdl\bmp.
U0001- 88No\fcommunic\btions\fpossible\fvi\b\fthe\f
HS\fCAN\fbusREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).
U0122- 00No\fcommunic\btion\fpossible\fwith\fthe\f
integr\bted\fvehicle\fdyn\bmics\fcontrol\f
(IVDC)\fmodule
CHECK\fthe\fintegr\bted\fvehicle\fdyn\bmics\fcontrol\f
(IVDC)\fmodule.\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
U0126- 00No\fcommunic\btion\fpossible\fwith\fthe\f
steering\f\bngle\fsensor\fmodule
CHECK\fthe\fsteering\fwheel\f\bngle\fsensor\f(SAS).\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
U0140- 00No\fcommunic\btion\fpossible\fwith\fthe\f
centr\bl\fjunction\fbox\f(CJB)
CHECK\fthe\fCJB.\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
U2100- 00Incomplete\fvehicle\fconfigur\btion\f
p\br\bmetersREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).
U2101- 00Vehicle\fconfigur\btion\fp\br\bmeters\f
f\bultyCHECK\fthe\fvehicle\fconfigur\btion\fp\br\bmeters.\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
U3003- 16B\bttery\fvolt\bge\ftoo\flow,\fvolt\bge\fless\f
th\bn\f10.5\fvolts
CHECK\fthe\fb\bttery\f\bnd\fch\brging\fsystem.
U3003-17B\bttery\fvolt\bge\ftoo\fhigh,\fvolt\bge\f
more\fth\bn\f16\fvoltsCHECK\fthe\fb\bttery\f\bnd\fch\brging\fsystem.
U3003-62Power\fsupply\fto\fCJB\ftoo\flow.CHECK\fthe\fb\bttery\f\bnd\fch\brging\fsystem.
SymptomPo\f\fible Source\fAction
Dipped\fbe\bm\f\bnd\f
m\bin\fbe\bm\f
inoper\btiveFuse(s)\f
Circuit(s)\f
Centr\bl\fjunction\fbox\f(CJB):\f
Engine\fjunction\fbox\f(EJB)\f
*
*
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
The\fLow\fBe\bms\fAre\f
Inoper\btiveCentr\bl\fjunction\fbox\f(CJB):\f
*CHECK\fcentr\bl\fjunction\fbox\f
(CJB)\fwith\fdi\bgnostics\funit\f
\bnd\fif\fnecess\bry\fRENEW.\f
*
The\fHigh\fBe\bms\fAre\f
Inoper\btiveCircuit(s)\f
Steering\fwheel/steering\fcolumn\f
module\f
High\fbe\bm\fhe\bdl\bmp\fswitch\f
*
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
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Page 3027 of 4402
Pi\fpoi\ft\bTests\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
One\flow\fbe\bm\f
he\bdl\bmp\fis\f
inoper\btiveFuse\f
Circuit(s)\f
Convention\bl\fhe\bdl\bmp\f
Xenon\fhe\bdl\bmp\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*
*
*GO\fto\fPinpoint\fTest\f
C.\f\f
*
One\fhigh\fbe\bm\f
he\bdl\bmp\fis\f
inoper\btiveFuse\f
Circuit(s)\f
Convention\bl\fhe\bdl\bmp\f
Xenon\fhe\bdl\bmp\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*
*
*GO\fto\fPinpoint\fTest\f
D.\f\f
*
The\fHe\bdl\bmps\fAre\f
On\fContinuouslyCircuit(s)\f
Lights\fcontrol\fmodule\f
Steering\fwheel/steering\fcolumn\f
module\f High\fbe\bm\fhe\bdl\bmp\fswitch\f
Convention\bl\fhe\bdl\bmp\f
Xenon\fhe\bdl\bmp\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*
*
*
*
*GO\fto\fPinpoint\fTest\f
E.\f\f
*
He\bdl\bmp\ffl\bsher\f
inoper\btive\f(high\f
be\bm\fOK)Circuit(s)\f
Steering\fwheel/steering\fcolumn\f
module\f(SWM)\f High\fbe\bm\fhe\bdl\bmp\fswitch\f
*
*
*GO\fto\fPinpoint\fTest\f
F.\f\f
*
Ad\bptive\ffront\f
lighting\finoper\btiveNo\fcommunic\btion\fwith\fthe\f\bd\bptive\f
front\flighting\fmodule\f\f
REFER\fto:\f Communic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
Circuit(s)\f
Ad\bptive\ffront\flighting\fmodule\f
Steering\fwheel\frot\btion\fsensor.\f
*
*
*
*
GO\fto\fPinpoint\fTest\f
G.\f\f
*
Autom\btic\fhe\bdl\bmps\f
inoper\btive
Circuit(s)\f
Steering\fwheel/steering\fcolumn\f
module\f(SWM)\f
R\bin\fsensor\f
*
*
*REFER\fto:\f
Autol\bmps\f(417-
01\f
Exterior\fLighting,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Cornering\flights\f
inoper\btive\for\f
perm\bnently\fonNo\fcommunic\btion\fwith\fthe\f\bd\bptive\f
front\flighting\fmodule\f\f
REFER\fto:\f Communic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f Circuit(s)\f
Steering\fwheel/steering\fcolumn\f
module\f(SWM)\f
Steering\fwheel\frot\btion\fsensor.\f
Ad\bptive\ffront\flighting\fmodule\f
*
*
*
*
*
GO\fto\fPinpoint\fTest\f
H.\f\f
*
PINPOINT\bTEST\bA\b:\bDIPPED\bBEAM\bAND\bMAIN\bBEAM\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bFUSE\bF17\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF17\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF17\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fA2.\f\f
No \b
Стр. 5 из 28
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Page 3028 of 4402
RENEW\ffuse\fF17\f(60\fA)\f(EJB).\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A2:\bCHECK\bTHE\bVOLTAGE\bAT\bFUSE\bF17\b(60\bA)\b(EJB)
Connect\ffuse\fF17\f(60\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF17\f(60A)\f(EJB)\f
\bnd\fground.\f
3\b
Does\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fA3.\f\f
No\b
L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF17\f(60\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A3:\bCHECK\bFUSE\bF18\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF18\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF18\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA4.\f\f
No\b R
ENEW\ffuse\fF18\f(60\fA)\f(EJB).\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A4:\bCHECK\bTHE\bVOLTAGE\bAT\bFUSE\bF18\b(60\bA)\b(EJB)
Connect\ffuse\fF18\f(60\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF18\f(60\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA5.\f\f
No\b L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF18\f(60\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02G.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fCJB,\fconnector\f
C1BP02G,\fpin\f1,\fcircuit\fSBB17A\f(RD),\fwiring\f
h\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
\f\f
Стр. 6 из
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Page 3029 of 4402
Yes\bGO\fto\fA6.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fCJB\f\bnd\ffuse\fF17\f(60\fA)\f(EJB)\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
A6:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\f
connector\fC1BP02A,\fpin\f54,\fcircuit\fGD123F\f
(BK/GY),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA7.\f\f
No\b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fCJB\f\bnd\fground\fconnection\fG1D132B\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
A7:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\f
connector\fC1BP02B,\fpin\f65:\f
LHD:\fcircuit\fGD140J\f(BK/GN),\fwiring\fh\brness\f
si
de\f\bnd\fground.\f
RHD:\fcircuit\fGD134U\f(BK/VT),\fwiring\fh\brness\f
si
de\f\bnd\fground.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fTHE\fCJB.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b -\fLHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fCJB\f\bnd\fground\fconnection\f
G3D138\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
-\fRHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fCJB\f\bnd\fground\fconnection\f
G3D133\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bB\b:\bTHE\bHIGH\bBEAMS\bARE\bINOPERATIVE\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
\f\f
Стр. 7 из 28
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511714&gui...procarmanuals.com
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Page 3036 of 4402
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLights\fcontrol\fmodule\ffrom\fconnector\f
C2LF23D.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f1,\fcircuit\fSBB33B\f
(RD),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fE6 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\ffuse\fF33\f(5\fA)\f(EJB)\f\bnd\fthe\flights\fcontrol\f
module\fwith\fthe\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
E6:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLIGHTS\bCONTROL\bMODULE\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f5,\fcircuit\f
GD133BT\f(BK),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fE7 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\flights\fcontrol\fmodule\f\bnd\fground\f
connection\fG3D134\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
E7:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTING\bCONTROL\b
MODULE\bAND\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fG3D134\f.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flighting\f
control\fmodule,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\f
VLF25A\f(GN/VT),\fwiring\fh\brness\fside\f\bnd\fthe\fCJB,\f
connector\fC1BP02C,\fpin\f52,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fE8 .\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVLF25A\f
\f\f
\f\f
Стр. 14 из
28
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511714&gui...procarmanuals.com
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Page 3051 of 4402
Exterior\bLighti\fg\b-\bAutolampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f
formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O
TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fIf\f\b\fnew\fgeneric\felectronic\fmodule\f(GEM)\fis\fbeing\finst\blled,\fthe\fnew\fmodule\fmust\f
be\fconfigured\ffollowing\finst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-specific\fd\bt\b\for\fthe\fd\bt\b\f
to\fbe\fch\bnged\fis\fre\bd\fout\fof\fthe\fmodule\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\fnew\fmodule.\f\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
connections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
NOTE:\fEnsure\fcorrect\flocking\fof\fthe\fwiring\fh\brness\fconnector.\f
NOTE:\fThe\fr\bin\fsensor\fmodule\fis\f\blso\fresponsible\ffor\f\bctu\bting\fthe\f\butom\btic\fhe\bdl\bmps.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\f(or\fmech\bnic\bl)\fd\bm\bge.\f
V
isual\bI\fspectio\f\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\for\fconcerns\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fconcern\fis\fnot\fvisu\blly\fevident,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fon\fthe\fgeneric\f
e
lectronic\fmodule\f(GEM)\fwith\fWDS\f\bnd\fRECTIFY\f\bny\fdispl\byed\ff\bults\fin\f\bccord\bnce\f
with\fthe\fdispl\byed\ff\bult\fdescription.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
5. 5.\b
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fcontinue\f\bccording\fto\fthe\fSymptom\fCh\brt\f\bnd\f
t
he\fcorresponding\fsymptom.\f
6. 6.\b
Following\fchecking\for\felimin\btion\fof\fthe\ff\bult(s)\f\bnd\f\bfter\fcompletion\fof\foper\btions,\f
the\ff\bult\fmemory\fin\fthe\fgeneric\felectronic\fmodule\f(GEM)\fmust\fbe\fREAD\fOUT\f\bnd\f
\bny\fstored\ff\bults\fmust\fbe\fDELETED.\fAfter\fro\bd\ftesting\f\bnd\fCHECKING\fthe\fsystem,\f
READ\fOUT\fthe\ff\bult\fmemory\f\bg\bin.\f
Termin\bl\fProbe\fKit\f
29-011A\f
Mechanica\bE\bectrica\b
Check\fthe\f\bdhesive\fp\bd\fbetween\fthe\fr\bin\fsensor\f\bnd\fthe\fwindshield\f
fo r\ftr\bpped\f\bir.\f\f
Cle\bn\fw\bx\fresidues\ffrom\fthe\fwindshield\fin\fthe\fvicinity\fof\fthe\fr\bin\f
se
nsor.\f\f
Check\fthe\fwindshield\ffor\fd\bm\bge/cr\bcks\fin\fthe\fvicinity\fof\fthe\fr\bin\f
se
nsor.\f\f
Check\fth\bt\fthe\fr\bin\fsensor\fret\bining\ffr\bme\fis\fcorrectly\f\btt\bched\fto\fthe\f
windshield.\f\f
Check\fthe\fwiper\fbl\bdes\ffor\fresidue-free\fwiping\fin\fthe\fvicinity\fof\fthe\f
r\bi
n\fsensor.\f
Fuse(s)\f\f
Bulb(s)\f\f
Connector\f
\f
Switch\f\f
Wiring\f
lo
om\f
\f
Стр. 1 из 6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511715&gui...procarmanuals.com
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