fuse box FORD GALAXY 2006 Service User Guide

Starting\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bStarting\bSyste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\b
Th

e\fst\brter\fmotor\ffunction\fis\fcontrolled\fby\f\b\fst\brter\frel\by.\fThe\fst\brter\frel\by\fis\foper\bted\fby\f
the\fignition\fswitch.\f\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fignition\fswitch\ffrom\fb\bttery\fjunction\fbox\f(BJB)\ffuse\fF17.\f
When\fthe\fignition\fswitch\fis\fturned\fto\fposition\fIII,\fb\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\f
rel\by\fcoil.\fThe\fst\brter\frel\by\fcoil\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM).\fThe\fground\fcircuit\fwill\fonly\fbe\f\bv\bil\bble\fwhen\fthe\fPCM\f
receives\fthe\fcorrect\fsign\bl\ffrom\fthe\fp\bssive\f\bnti-theft\fsystem\f(PATS).\f
When\fthe\fst\brter\frel\by\fcoil\fis\fenergized,\fthe\fst\brter\frel\by\fcont\bcts\fclose\f\bnd\fb\bttery\fvolt\bge\f
is\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcircuit\ffrom\fBJB\ffuse\fF15.\fThe\fst\brter\fmotor\f
solenoid\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\fst\brter\fmotor\fc\bsing.\f
The\fst\brter\fmotor\fsolenoid\fh\bs\ftwo\ffunctions.\fThe\ffirst\fis\fto\fsupply\fthe\fst\brter\fmotor\fwith\f\b\f
high\fenergy\fswitch\fbetween\fthe\fb\bttery\fpositive\ftermin\bl\f\bnd\fthe\fst\brter\fmotor\fwindings.\f
The\fsecond\fis\fto\f\bct\f\bs\f\b\fmech\bnic\bl\fclutch\fbetween\fthe\fst\brter\fmotor\fdrive\fge\br\f\bnd\fthe\f
flywheel\fring\fge\br.\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcont\bct\fthrough\f\b\ffused\fwire.\fThe\f
ground\fcircuit\fis\fcompleted\fusing\fthe\fst\brter\fmotor\fc\bsing\f\bnd\fthe\fengine/tr\bnsmission\f
ground\fwire.\f
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3

. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Visual\bInspection\bChart\b
Sy\fpto\f\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b

St\brter\fmotor\f
Fuse(s)\f\f

Wiring\fh\brness(es)\f\f

Electric\bl\fconnector(s)\f\f

Rel\by(s)\f\f

Switch(es)\f\f

B\bttery\f
\fymptomPossib\be
\fourcesAction
The\fengine\fdoes\f
not\fcr\bnk\f\bnd\fthe\f
rel\by\fdoes\fnot\fclickB\bttery\f\f
*REFER\fto:\fCh\brging\fSystem\f(414-00,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Circuit(s)\f
*GO\fto\fPinpoint\fTest\f A.\f\f
*
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Starting\bSyste\f\b-\b1.8L\bDuratorq-TDCi\b
(74kW/100PS)\b-\bLynx/1.8L\bDuratorq-
TDCi\b(92kW/125PS)\b-\bLynx\b-\bStarting\b
Syste\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\b
Th

e\fst\brter\fmotor\ffunction\fis\fcontrolled\fby\f\b\fst\brter\frel\by.\fThe\fst\brter\frel\by\fis\foper\bted\fby\f
the\fignition\fswitch.\f\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fignition\fswitch\ffrom\fb\bttery\fjunction\fbox\f(BJB)\ffuse\fF17.\f
When\fthe\fignition\fswitch\fis\fturned\fto\fposition\fIII,\fb\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\f
rel\by\fcoil.\fThe\fst\brter\frel\by\fcoil\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM).\fThe\fground\fcircuit\fwill\fonly\fbe\f\bv\bil\bble\fwhen\fthe\fPCM\f
receives\fthe\fcorrect\fsign\bl\ffrom\fthe\fp\bssive\f\bnti-theft\fsystem\f(PATS).\f
When\fthe\fst\brter\frel\by\fcoil\fis\fenergized,\fthe\fst\brter\frel\by\fcont\bcts\fclose\f\bnd\fb\bttery\fvolt\bge\f
is\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcircuit\ffrom\fBJB\ffuse\fF15.\fThe\fst\brter\fmotor\f
solenoid\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\fst\brter\fmotor\fc\bsing.\f
The\fst\brter\fmotor\fsolenoid\fh\bs\ftwo\ffunctions.\fThe\ffirst\fis\fto\fsupply\fthe\fst\brter\fmotor\fwith\f\b\f
high\fenergy\fswitch\fbetween\fthe\fb\bttery\fpositive\ftermin\bl\f\bnd\fthe\fst\brter\fmotor\fwindings.\f
The\fsecond\fis\fto\f\bct\f\bs\f\b\fmech\bnic\bl\fclutch\fbetween\fthe\fst\brter\fmotor\fdrive\fge\br\f\bnd\fthe\f
flywheel\fring\fge\br.\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcont\bct\fthrough\f\b\ffused\fwire.\fThe\f
ground\fcircuit\fis\fcompleted\fusing\fthe\fst\brter\fmotor\fc\bsing\f\bnd\fthe\fengine/tr\bnsmission\f
ground\fwire.\f
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3

. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Visual\bInspection\bChart\b
Sy\fpto\f\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b

St\brter\fmotor\f
Fuse(s)\f\f

Wiring\fh\brness(es)\f\f

Electric\bl\fconnector(s)\f\f

Rel\by(s)\f\f

Switch(es)\f\f

B\bttery\f
\fymptomPossib\be
\fourcesAction
The\fengine\fdoes\f
not\fcr\bnk\f\bnd\fthe\fB\bttery\f\f
*REFER\fto:\fCh\brging\fSystem\f(414-00,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Стр. 1 из
8
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Starting\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bStarting\bSyste\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\b
Th

e\fst\brter\fmotor\ffunction\fis\fcontrolled\fby\f\b\fst\brter\frel\by.\fThe\fst\brter\frel\by\fis\foper\bted\fby\f
the\fignition\fswitch.\f\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fignition\fswitch\ffrom\fb\bttery\fjunction\fbox\f(BJB)\ffuse\fF17.\f
When\fthe\fignition\fswitch\fis\fturned\fto\fposition\fIII,\fb\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\f
rel\by\fcoil.\fThe\fst\brter\frel\by\fcoil\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM).\fThe\fground\fcircuit\fwill\fonly\fbe\f\bv\bil\bble\fwhen\fthe\fPCM\f
receives\fthe\fcorrect\fsign\bl\ffrom\fthe\fp\bssive\f\bnti-theft\fsystem\f(PATS).\f
When\fthe\fst\brter\frel\by\fcoil\fis\fenergized,\fthe\fst\brter\frel\by\fcont\bcts\fclose\f\bnd\fb\bttery\fvolt\bge\f
is\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcircuit\ffrom\fBJB\ffuse\fF15.\fThe\fst\brter\fmotor\f
solenoid\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\fst\brter\fmotor\fc\bsing.\f
The\fst\brter\fmotor\fsolenoid\fh\bs\ftwo\ffunctions.\fThe\ffirst\fis\fto\fsupply\fthe\fst\brter\fmotor\fwith\f\b\f
high\fenergy\fswitch\fbetween\fthe\fb\bttery\fpositive\ftermin\bl\f\bnd\fthe\fst\brter\fmotor\fwindings.\f
The\fsecond\fis\fto\f\bct\f\bs\f\b\fmech\bnic\bl\fclutch\fbetween\fthe\fst\brter\fmotor\fdrive\fge\br\f\bnd\fthe\f
flywheel\fring\fge\br.\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcont\bct\fthrough\f\b\ffused\fwire.\fThe\f
ground\fcircuit\fis\fcompleted\fusing\fthe\fst\brter\fmotor\fc\bsing\f\bnd\fthe\fengine/tr\bnsmission\f
ground\fwire.\f
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3

. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Visual\bInspection\bChart\b
Sy\fpto\f\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b

St\brter\fmotor\f
Fuse(s)\f\f

Wiring\fh\brness(es)\f\f

Electric\bl\fconnector(s)\f\f

Rel\by(s)\f\f

Switch(es)\f\f

B\bttery\f
\fymptomPossib\be
\fourcesAction
The\fengine\fdoes\fB\bttery\f\f
*REFER\fto:\fCh\brging\fSystem\f(414-00,\fDi\bgnosis\f\bnd\f
*
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TEST CONDITIONSDETAILS/RESULTS/ACTIONS
E1: CHECK THE TRANSMISSION AT IDLING A)
Ignition\fswitch\fin\fposition\fIII.\f1
St\brt\fthe\fengine.\f2
Depress\fthe\fclutch\fped\bl\ffully.\f3
Is\fthe\fnoise\f\bpp\brent\fwhen\fthe\fclutch\fis\foper\bted?\f
Yes GO\fto\fE3 .\f\f
N\f T

here\fis\f\b\fproblem\fwith\fthe\ftr\bns\bxle.\fREFER\fto\f
Symptom\fCh\brt(s).\f
E2: CHECK THE TRANSMISSION AT IDLING B)
1
Are\fthe\fnoises\fcoming\ffrom\fthe\fped\bl\fbox?\f
Yes Go\fto\f"Service\f–\fClutch\fPed\bl".\f
N\f
GO\fto\fE3 .\f\f
E3: TEST CLUTCH RELEASE BEARING
Check\fthe\frele\bse\fbe\bring\ffor\fwe\br\f\bnd\fcorrosion.\f1
Are\fthere\fsigns\fof\fwe\br\for\frust?\f
Yes
INSTALL\f\b\fnew\fclutch\frele\bse\fbe\bring.\f
N\f
CHECK\fthe\fcr\bnksh\bft\ffor\fexcessive\fend\fflo\bt.Are\f
there\fstill\fnoises? GO\fto\fE5.\f\f
E4: ENGINE SELECTION – DIESEL ENGINES
1
Does\fthe\fengine\fh\bve\f\b\f1.8L\fdiesel\fengine\for\f\b\f2.0L\f
diesel\fengine?\f
Yes
Vehicles\fwith\f\b\f1.8L\fdiesel\fengine GO\fto\fE5
.\fVehicles\f
with\f\b\f2.0L\fdiesel\fengineGO\fto\fE13.\f\f
N\f GO
\fto\fE22 .\f\f
E5: CHECK THE ROTATION OF THE SECONDARY MASS OF THE DUAL MASS FLYWHEEL
CAUTIONS:\f
Do\fnot\frework\for\fm\bchine\fthe\fdu\bl\fm\bss\f
flywheel\fif\fit\fis\fdistorted.\f
Do\fnot\fcle\bn\fthe\fdu\bl\fm\bss\fflywheel\fwith\f\bny\f
kind\fof\fliquid.\fUse\fonly\f\b\fdry\fcloth\fto\fcle\bn\fthe\f
flywheel.\f
Do\fnot\fcle\bn\fthe\fg\bp\fbetween\fthe\fprim\bry\f\bnd\f
second\bry\fm\bss.\fOnly\fcle\bn\fthe\fbolt\fconnection\f
surf\bce\f\bnd\fthe\fclutch\fsurf\bce.\f
NOTE:\fDiscolor\btion\fis\fnot\f\b\fre\bson\fin\fitself\fto\f
repl\bce\fthe\fdu\bl\fm\bss\fflywheel.\f Remove\fthe\fclutch\fdisc\f\bnd\fclutch\fpressure\fpl\bte.\f
1
C\bn\fthe\fsecond\bry\fm\bss\fbe\fturned\ffreely\fby\fmore\fth\bn\f
15\fteeth?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f GO\fto\fE8 .\f\f
\f\f
Стр. 11 из 20
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Ford\ftr\bnsmission\ffluid\fwith\fspecific\btion\fWSS-M2C200-D2\fis\fused.\f
The\ftot\bl\ffilling\fc\bp\bcity\fis\f2.0\fliters.\f
After\fproduction\fst\brtup,\fthe\ftr\bns\bxle\fundergoes\f\b\f"Bl\bck\fBox\fPh\bse"\fwhich\fh\bs\fbeen\f
ended.\fSince\f06/2009\fthe\ftr\bns\bxle\fc\bn\fbe\ffull\fserviced\fexcept\fthe\f"1st-2nd\f\bnd\f5th-6th\f
Ge\br\fOutput\fSh\bft".\fThe\fpress\fc\bp\bcities\fof\fthis\fOutput\fSh\bft\f\bre\fhigher\fth\bn\f60\ftons\f\bnd\f
c\bn\ftherefore\fnot\fbe\fserviced.\fOnly\fthe\fouter\fbe\brings\fc\bn\fbe\frenewed.\f
Inte\bnal C\fmp\fnents
\f\f
Desc\bipti\fn
Input\fsh\bft\f
1st-2nd\f\bnd\f5th-6th\fge\br\foutput\fsh\bft\f
3rd-4th\fge\br\foutput\fsh\bft\f
Reverse\fge\br\foutput\fsh\bft\f
Output\fpinion\f-\freverse\fge\br\foutput\fsh\bft\f
Ge\br\fwheel\f-\freverse\fge\br\f
Synchronizer\fhub\f-\freverse\fge\br\f
Ring\fge\br\f
Ge\br\fwheel\f-\f2nd\fge\br\f
Toothed\fwheel\f-\f5th\fge\br\f
Toothed\fwheel\f-\f6th\fge\br\f
Ge\br\fwheel\f-\f6th\fge\br\f
Synchronizer\fhub\f-\f5th/6th\fge\br\f
Ge\br\fwheel\f-\f4th\fge\br\f
Ge\br\fwheel\f-\f5th\fge\br\f
Synchronizer\fhub\f-\f3rd/4th\fge\br\f
Toothed\fwheel\f-\f4th\fge\br\f
Toothed\fwheel\f-\f2nd\fge\br\f
Toothed\fwheel\f-\f1st\fge\br\f
ItemA
B
C
D 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
\f
Pa\bt Numbe\b -
-
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Стр. 2 из 8
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\fymptom\bChart\b
B1D26159D2615Combustion\f\bir\fblower\fmotor\fcircuit,\fopen\fcircuitRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D2692\f/\fB1D26939D2692\f/\f9D2693Combustion\f\bir\fblower\fmotor\fspeed\foutside\fthe\ftoler\bnce\f r\bngeRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D27119D2711Fuel-fired\fbooster\fhe\bter\f
(cool\bnt\fpump)\fcircuit,\fshort\f circuit\fto\fground,\foverlo\bdGO\fto\fPinpoint\fTest\f R.\f
B1D27159D2715Fuel-fired\fbooster\fhe\bter\f
cool\bnt\fpump\fcircuit,\fopen\f
circuit\for\fshort\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\f R.\f
U300017F00017B\bttery\fvolt\bge\ftoo\fhigh,\f
volt\bge\fgre\bter\fth\bn\f16\fV\f
(excess\fvolt\bge\f\bpplied\ffor\f more\fth\bn\f20\fseconds)DIAGNOSE\fthe\fb\bttery\f\bnd\fch\brging\f
system.
U300016F00016B\bttery\fvolt\bge\ftoo\flow,\fvolt\bge\f
less\fth\bn\f10.2\fV\f(undervolt\bge\f
\bpplied\ffor\fmore\fth\bn\f20\f seconds)
DIAGNOSE\fthe\fb\bttery\f\bnd\fch\brging\f
system.
If\fb\bttery\f\bnd\fch\brging\fsystem\f\bre\fOK:\fGO\fto\fPinpoint\fTest\f Q.\f
SymptomPossib\be SourcesAction
Blower\fmotor\ff\bulty\f/\finoper\btiveFuse(s)\f
Circuit(s)\f
Blower\frel\by.\f
Blower\fmotor\f
Blower\fresistor\f
\bssembly\f Blower\fswitch\f
Blower\fcontrol\fmodule\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f
(EATC)\fmodule\f
Centr\bl\felectric\bl\fbox\f
*
*
*
*
*
*
*
*
*Vehicles\fwith\fm\bnu\bl\f
temper\bture\fcontrol:\fGO\f
to\fPinpoint\fTest\f A.\f\f
Veh

icles\fwith\felectronic\f
\butom\btic\ftemper\bture\f
control:\fGO\fto\fPinpoint\f
Test\f B.\f\f
*
*
Air\fconditioning\finoper\btive\f(blower\f
motor\fOK)Fuse(s)\f
Circuit(s)\f
Qu\bntity\fof\frefriger\bnt\f
Clim\bte\fcontrol\fsystem\f
control\f\bssembly\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f
(EATC)\fmodule\f
Refriger\bnt\fpressure\f
tr\bnsducer\f A/C\fclutch\frel\by\f
Air\fconditioning\fclutch\f
Generic\fElectronic\f
Module\f(GEM)\f Powertr\bin\fcontrol\f
module\f(PCM)\f
Ambient\f\bir\f
temper\bture\fsensor\f
*
*
*
*
*
*
*
*
*
*
*
GO\fto\fPinpoint\fTest\f
E.\f\f
*
F\bulty\foper\btion\fof\fthe\frecircul\bted\f\bir\f
fl\bpFuse(s)\f
Circuit(s)\f
Actu\btor\f–\frecircul\bted\f
\bir\ffl\bp\f
Air\fconditioning\fcontrol\f
p\bnel\f Electronic\f\butom\btic\f
*
*
*
*
*
Vehicles\fwith\fm\bnu\bl\f
temper\bture\fcontrol:\fGO\f
to\fPinpoint\fTest\f C.\f\f
Ve h

icles\fwith\felectronic\f
\butom\btic\ftemper\bture\f
control:\fGO\fto\fPinpoint\f
Test\f D.\f\f
*
*
Стр. 4 из
92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su

\fymptom\bchart\b
\fymptom\bchart\b
\fiagnostic
troub\be code.
\fescriptionAction
B10BA11Auxili\bry\fclim\bte\fcontrol\fblower\fcontrol\f
module,\fshort-circuited\f(short\fto\fground)GO\fto\fPinpoint\fTest\f A.\f
B10BA12Auxili\bry\fclim\bte\fcontrol\fblower\fcontrol\f
module,\fshort\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fA.\f
B10BA13Auxili\bry\fclim\bte\fcontrol\fblower\fcontrol\f
module,\fopen\fcircuitGO\fto\fPinpoint\fTest\fA.\f
B10B012Auxili\bry\fclim\bte\fcontrol\fblower\frel\by\fcircuit,\f
short\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fA.\f
B10B014Auxili\bry\fclim\bte\fcontrol\fblower\frel\by\fcircuit,\f
open\fcircuit\for\fshort-circuited\f(short\fto\f
ground)GO\fto\fPinpoint\fTest\fA.\f
B10B711Auxili\bry\fclim\bte\fcontrol\f\bir\foutlet\f
temper\bture\fsensor\fcircuit,\fshort-circuited\f
(short\fto\fground)GO\fto\fPinpoint\fTest\fD.\f
B10B715Auxili\bry\fclim\bte\fcontrol\f\bir\foutlet\f
temper\bture\fsensor\fcircuit,\fopen\fcircuit\for\f
short\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fD.\f
B102D12Auxili\bry\fclim\bte\fcontrol\ftemper\bture\fcontrol\f
fl\bp\f\bctu\btor\fcircuit,\fshort\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fC.\f
B102D14Auxili\bry\fclim\bte\fcontrol\ftemper\bture\fcontrol\f
fl\bp\f\bctu\btor\fcircuit,\fopen\fcircuit\for\fshort-
circuited\f(short\fto\fground)GO\fto\fPinpoint\fTest\fC.\f
B1B7A12Auxili\bry\fclim\bte\fcontrol\fexp\bnsion/cut-out\f
v\blve\fcircuit,\fshort\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fB.\f
B1B7A14Auxili\bry\fclim\bte\fcontrol\fexp\bnsion/cut-out\f
v\blve\fcircuit,\fopen\fcircuit\for\fshort-circuited\f
(short\fto\fground)GO\fto\fPinpoint\fTest\fB.\f
B1B8111Auxili\bry\fclim\bte\fcontrol\fev\bpor\btor\f
temper\bture\fsensor\fcircuit,\fshort-circuited\f
(short\fto\fground)GO\fto\fPinpoint\fTest\fB.\f
B1B8115Auxili\bry\fclim\bte\fcontrol\fev\bpor\btor\f
temper\btures\fsensor\fcircuit,\fopen\fcircuit\for\f
short\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fB.\f
P9B6916Power\fsupply\fvolt\bge\fbelow\flimitGO\fto\fPinpoint\fTest\fB.\f
P9B6917Power\fsupply\fvolt\bge\f\bbove\flimitGO\fto\fPinpoint\fTest\fB.\f
U014000No\fcommunic\btion\fpossible\fwith\fthe\fgeneric\f
electronic\fmodule\f(GEM)REFER\fto:\fKommunik\btions-
Netzwerk\f(418-
00,\fDi\bgnosis\f\bnd\f
Testing).
U001000No\fcommunic\btions\fpossible\fvi\b\fthe\fMS\fCAN\f
bus.REFER\fto:\fKommunik\btions-
Netzwerk\f(418-
00,\fDi\bgnosis\f\bnd\f
Testing).
SymptomPossib\be SourcesAction
Auxili\bry\fclim\bte\fcontrol\fblower\fmotor\f
inoper\btive/not\foper\bting\fcorrectlyFuse(s)\f
Circuit(s)\f
Auxili\bry\fclim\bte\fcontrol\fblower\f
rel\by\f Auxili\bry\fclim\bte\fcontrol\fblower\f
motor\f Blower\fswitch\f
Auxili\bry\fclim\bte\fcontrol\fblower\f
control\fmodule\f Auxili\bry\fclim\bte\fcontrol\fmodule\f
CJB\f(Centr\bl\fJunction\fBox)\f
*
*
*
*
*
*
*
*GO\fto\f
Pinpoint\fTest\f
A.\f \f
*
Стр. 2 из
20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548831&gui...procarmanuals.com
http://vnx.su

\fystem\bChecks\b
Re\br\fjunction\fbox\f(RJB)\f
*
Auxili\bry\fclim\bte\fcontrol\finoper\btive\f
(blower\fOK)Fuse(s)\f
Circuit(s)\f
Qu\bntity\fof\frefriger\bnt\f
Clim\bte\fcontrol\f\bssembly\f
Electronic\f\butom\btic\ftemper\bture\f
control\f(EATC)\fmodule\f
Auxili\bry\fclim\bte\fcontrol\fmodule\f
Refriger\bnt\fpressure\ftr\bnsducer\f
A/C\fclutch\frel\by\f
Air\fconditioning\fclutch\f
Generic\fElectronic\fModule\f(GEM)\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
Ambient\ftemper\bture\fsensor\f
Exp\bnsion/cut-out\fv\blve\f
*
*
*
*
*
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\fTest\f
B.\f \f
*
M\blfunction\f-\f\buxili\bry\fclim\bte\fcontrol\f
temper\bture\fcontrol\ffl\bpCircuit(s)\f
Auxili\bry\fclim\bte\fcontrol\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor\f Auxili\bry\fclim\bte\fcontrol\f
temper\bture\fcontrol\ffl\bp\f Auxili\bry\fclim\bte\fcontrol\fmodule\f
*
*
*
*GO\fto\f
Pinpoint\fTest\f
C.\f \f
*
Circuit\fof\f\buxili\bry\fclim\bte\fcontrol\f\bir\f
outlet\ftemper\bture\fsensor,\ff\bultyCircuit(s)\f
Auxili\bry\fclim\bte\fcontrol\f\bir\foutlet\f
temper\bture\fsensor\f
Auxili\bry\fclim\bte\fcontrol\fmodule\f
*
*
*
GO\fto\f
Pinpoint\fTest\f
D.\f \f
*
PINPOINT\bTE\fT\bA\b:\bAUXILIARY\bCLIMATE\bCONTROL\bBLOWER\bMOTOR\b
INOPERATIVE/NOT\bOPERATING\bCORRECTLY\b
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
A1:\bCHECK\bFUNCTION\bOF\bAUXILIARY\bCLIMATE\bCONTROL\bBLOWER\bMOTOR
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\f\buxili\bry\fclim\bte\fcontrol.\f2\b
Check\f\bll\fspeed\fsettings\fof\fthe\f\buxili\bry\fclim\bte\f
control\fblower\fmotor.\f3\b
Is\fthe\f\buxili\bry\fclim\bte\fcontrol\fblower\fmotor\f
inoper\btive\fin\f\bll\fof\fthe\fspeed\fsettings?\f
Yes\b
GO\fto\fA2.\f\f
No\b GO

\fto\fA18 .\f\f
A2:\bCHECK\bFU\fE\bFC6\b(20\bA)\b(RJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fFC6\f(20\fA)\f(RJB)..\f2\b
CHECK\fFuse\fFC6\f(20\fA)\f(RJB)..\f3\b
Is\fthe\ffuse\fOK?\f
Yes\b
GO\fto\fA3.\f\f
No\b
RENEW\ffuse\fFC6\f(20\fA)\f(RJB).\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
RECTIFY\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
A3:\bCHECK\bVOLTAGE\bAT\bFU\fE\bFC6\b(20\bA)\b(RJB).
Connect\fFuse\fFC6\f(20\fA)\f(RJB)..\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFC6\f(20\fA)\f3\b
Стр. 3 из 20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548831&gui...procarmanuals.com
http://vnx.su

Horn - HornS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
D\bagnos\bs an\f Test\bng
Pr\bnc\bples of Operat\bon
Th

e\fhorn\fsystem\fconsists\fof\f\b\frel\by,\f\b\fsteering\fwheel\fswitch\f\bnd\feither\fone\for\ftwo\fhorns.\f
The\fhorn(s)\freceives\fvolt\bge\ffrom\fthe\fswitched\fside\fof\fthe\frel\by,\f\bnd\fthe\frel\by\fswitch\fis\f
controlled\fon\fits\fground\fside\fby\fthe\fsteering\fwheel\fswitch.\f
The\fhorn\frel\by,\fis\floc\bted\fin\fthe\fb\bttery\fjunction\fbox\f(BJB)\f\bnd\fis\fsupplied\fwith\f\b\f
perm\bnent\fvolt\bge\ffrom\fthe\fb\bttery.\f
The\fsteering\fwheel\fhorn\fswitch\fsh\bres\fthe\fsteering\fwheel\fclockspring\fcircuit\fwith\fthe\f\bir-
b\bg\fcircuit.\fE\bch\fof\fthese\fsystems\fwork\fcompletely\findependent\fof\fe\bch\fother.\f
Inspect\bon an\f Ver\bf\bcat\bon
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

\bsual Inspect\bon Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
Retrieve\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
D

\bagnost\bc Trouble Co\fe (DTC) In\fex Chart
1. 1.
If\fthe\fc\buse\fis\fstill\fevident,\frefer\fto\fthe\fSymptom\fCh\brt.\f
S

ymptom Chart
Electric\bl

Fuse(s)\f\f

Wiring\fh\brness\f\f

Electric\bl\fconnector(s)\f\f

Horn\fswitch\f\f

Horn\f\f

Clockspring\f\f

Horn\frel\by\f\f

BJB\f
DTCDe\fcription/Condition
Po\f\fible
Source
Action
9C5512Horn\frel\by-\fcircuit\fshort\fto\fb\btteryBJBREFER\fto\fFord\fdi\bgnostic\f equipment.
9C5514Horn\frel\by\f-\fcircuit\fshort\fto\fground\for\f
openBJBREFER\fto\fFord\fdi\bgnostic\fequipment.
SymptomPo\f\fible Source\fAction
The\fhorn\fis\finoper\btiveCircuit(s).\f
Horn.\f
Horn\frel\by.\f
Clockspring.\f
Horn\fswitch.\f
BJB.\f
*
*
*
*
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
Стр. 1 из 5
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548387&gui...procarmanuals.com
http://vnx.su

2.2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual\bInspec\fion\bChar\f\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
Check\fthe\foper\btion\fof\fthe\fch\brging\fsystem\fw\brning\findic\btor\fl\bmp,\floc\bted\fin\fthe\f
i
nstrument\fcluster.\fNorm\bl\foper\btion\fis\f\bs\ffollows:\f
Normal\bCharging\bSys\fem\bVol\fages\b
5. 5.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symp\fom\bChar\f\b
Mechanica\bE\bectrica\b

Accessory\fdrive\fbelt\f\f

Gener\btor\f\f

Gener\btor\fdecoupler\f(if\fequipped)\f
Fuse(s)\f\f

Wiring\fh\brness\f\f

Electric\bl\fconnector(s)\f\f

B\bttery\fjunction\fbox\f(BJB)\f\f

B\bttery\f\f

B\bttery\fc\bbles\f\f

Ch\brging\fsystem\fw\brning\findic\btor\f\f

PCM\f\f

GEM\f
\fgnition Switch
Position\f
CircuitGenerator B+
CircuitBattery
Engine to
battery groundCharging System
Warning \fndicator Operation
Position\f00V10-12V10-12V0VOFF
Position\fII0V10-12V10-12V0VIllumin\bted
Position\fII\fwith\f
the\fengine\f
running13-15V13-15V13-15V0VOFF
SymptomPossib\be SourcesAction
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\fon\f
with\fthe\fengine\frunning\f
\bnd\fthe\fb\bttery\fdoes\fnot\f
incre\bse\fvolt\bge.Accessory\fdrive\f
belt.\f
*CHECK\fthe\fcondition\f\bnd\finst\bll\btion\fof\fthe\f
\bccessory\fdrive\fbelt.\fINSTALL\f\b\fnew\f
\bccessory\fdrive\fbelt\for\ftensioner\f\bs\frequired.\f
CHECK\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
Gener\btor.\f
Gener\btor\f
control\fmodule.\f Gener\btor\fLIN\f
communic\btion\f
system.\f\f PCM.\f
GEM.\f
*
*
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\frel\bted\f
DTCs\ffrom\fthe\fPCM\f\bnd\fthe\fGEM.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
*
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\fon\f
with\fthe\fengine\frunning\f
\bnd\fthe\fb\bttery\fincre\bses\f
volt\bge.GEM.\f
PCM.\f
Instrument\f
cluster.\f Instrument\f
cluster\fCAN\fbus\f
system.\f Gener\btor.\f
Gener\btor\f
control\fmodule.\f
*
*
*
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\fsystem\f
indic\btor\frel\bted\fDTCs\ffrom\fthe\fGEM\f\bnd\fthe\f
PCM.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
Стр. 3 из
8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831750&gui...procarmanuals.com
http://vnx.su