FORD GALAXY 2006 Service Repair Manual
Manufacturer: FORD, Model Year: 2006,
Model line: GALAXY,
Model: FORD GALAXY 2006
Pages: 4402, PDF Size: 94.4 MB
FORD GALAXY 2006 Service Repair Manual
GALAXY 2006
FORD
FORD
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FORD GALAXY 2006 Service Repair Manual
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Page 311 of 4402
Installation\b1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2.
Refer\fto:\f P\brking\fBr\bke\fC\bble\fAdjustment \f(206-05\f
P\brk
ing\fBr\bke\f\bnd\fActu\btion,\fGener\bl\fProcedures).\f
\f
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Page 312 of 4402
Parking\bBrake\band\b\fctuation\b-\bParking\b
Brake\bModuleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
In
stallation\b
Worldwide\fDi\bgnostic\fSystem\f(WDS) 1. \f
2.Torque:\b 9\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Configure\fthe\felectronic\fp\brking\fbr\bke\fprogr\bm.\f\f Genera\f\bEquipment:\b Worldwide\fDi\bgnostic\f
Sy s
tem\f(WDS) \f
3. C
\brry\fout\f\b\fp\brking\fbr\bke\fFunction\fTest.\f\f
Genera\f\bEquipment:\b Worldwide\fDi\bgnostic\f
Sys
tem\f(WDS) \f
\f\f
\f\f
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Page 313 of 4402
Parking\bBrake\band\b\fctuation\b-\bParking\b
Brake\bRelease\b\fctuatorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1.
Torque:\b 9
\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 314 of 4402
Hydraul\bc Bra\fe Actuat\bon - Hydraul\bc
Bra\fe Actuat\bonS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descr\bpt\bon and Operat\bon
\f\f
Descr\bpt\bon
Re\br\fbr\bke\fhoses\f
Br\bke\ftubes\f
Front\fbr\bke\fhose\f-\fLH\f
Br\bke\fm\bster\fcylinder\f
Br\bke\ffluid\freservoir\fextension\f
Front\fbr\bke\fhose\f-\fRH\f
Br\bke\ffluid\freservoir\f
Hydr\bulic\fcontrol\funit\f(HCU)\f-\fsee\fsection\f206-09A\f
Item
1
2
3
4
5
6
7
8
\f
Part Number -
-
-
-
-
-
-
-
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Page 315 of 4402
Hydraul\bc Bra\fe Actuat\bon - Hydraul\bc
Bra\fe Actuat\bonS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
D\bagnos\bs and Test\bng
REFER\fto\fSection\f \f2
06-00\fBr\bke\fSystem\f-\fGener\bl\fInform\btion .\f
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Page 316 of 4402

Hydraul\bc Bra\fe Actuat\bon - Bra\fe Master
Cyl\bnder—LHD FWDS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Installat\bon
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f
Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions
(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\f
Oper\btion).\f
2. \f
3. \f\f 1. Connect\fone\fend\fof\f\b\fsuit\bble\fpiece\fof\fcle\br\f
pl\bstic\fpipe\fto\fthe\fbr\bke\fc\bliper\fbleed\fnipple\f\bnd\f
pl\bce\fthe\fother\fend\finto\f\b\fsuit\bble\fcont\biner.\f
2. Loosen\fthe\fbleed\fnipple.\f\f
3.
Depress\fthe\fbr\bke\fped\bl\funtil\f\bll\fthe\fbr\bke\ffluid\fis\f
dr\bined\ffrom\fthe\fbr\bke\ffluid\freservoir.\f\f
4. Tighten\fthe\fbleed\fnipple.\f\f
5.
Repe\bt\fthe\fdr\bining\fprocedure\fon\fthe\fopposite\f
side\fbr\bke\fc\bliper.\f
4. \f\f3.
Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
lower\f
ret\bining\f
clips.
5. \f
\f\f
\f
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Page 317 of 4402
Installat\bon 6.
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\f
s e
\bled.\f
7. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\f
se
\bled.\f 2. Torque:\b 1
8\fNm\f
3. Torque:\b 25\fNm
\f
1.NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\floc\bted.
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Bleed\fthe\fbr\bke\fsystem.\f
Refer\fto:\f Br\bke\fSystem\fBleeding \f(206-
00\fBr\bke\fSystem\f
-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).\f
Refer\fto:\fBr\bke\fSystem\fPressure\fBleeding \f(206-00\f
Br\b
ke\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f
\f\f
\f\f
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Page 318 of 4402

Hydraul\bc Bra\fe Actuat\bon - Bra\fe Master
Cyl\bnder—RHD FWDS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Installat\bon
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f
Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions
(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\f
Oper\btion).\f
2. \f
3. \f\f 1.
Connect\fone\fend\fof\f\b\fsuit\bble\fpiece\fof\fcle\br\fpl\bstic\f
pipe\fto\fthe\fbr\bke\fc\bliper\fbleed\fnipple\f\bnd\fpl\bce\f
the\fother\fend\finto\f\b\fsuit\bble\fcont\biner.\f
2. Loosen\fthe\fbleed\fnipple.\f\f
3.
Depress\fthe\fbr\bke\fped\bl\funtil\f\bll\fthe\fbr\bke\ffluid\fis\f
dr\bined\ffrom\fthe\fbr\bke\ffluid\freservoir.\f\f
4. Tighten\fthe\fbleed\fnipple.\f\f
5.
Repe\bt\fthe\fdr\bining\fprocedure\fon\fthe\fopposite\f
side\fbr\bke\fc\bliper.\f
4. \f\f3.
Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
lower\f
ret\bining\f
clips.
5. \f
\f\f
\f
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Page 319 of 4402
Installat\bon 6.
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\f
s e
\bled.\f
7. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\f
se
\bled.\f 2. Torque:\b 1
8\fNm\f
3. Torque:\b 25\fNm
\f
1.NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\floc\bted.
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Bleed\fthe\fbr\bke\fsystem.\f
Refer\fto:\f Br\bke\fSystem\fBleeding \f(206-
00\fBr\bke\fSystem\f
-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).\f
Refer\fto:\fBr\bke\fSystem\fPressure\fBleeding \f(206-00\f
Br\b
ke\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f
\f\f
\f\f
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Page 320 of 4402
Hydraul\bc Bra\fe Actuat\bon - Bra\fe Pedal
and Brac\fet—LHD FWDS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installat\bon
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Torque:\b 1
0\fNm\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
p e
d\bl\frem\bins\fin\fthe\frest\fposition.\f
3. CAUTIONS:\f
M\b ke\fsure\fth\bt\fthe\fbr\bke\fped\bl\frem\bins\f
in\fthe\frest\fposition.\f
The\fbr\bke\fped\bl\f\bctu\bting\frod\fpin\fwill\fbe\f
d\bm\bged\fduring\fremov\bl.\f
Torque:\b 24\fNm
\f
4.Torque:\b 24\fNm\f
\f
\f\f
\f\f
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