FORD GALAXY 2006 Service Repair Manual

Installat\bon 1.CAUTIONS:\f
M\b
ke\fsure\fth\bt\fthe\fbr\bke\fbooster\f
pushrod\fis\fcorrectly\floc\bted.\f
M\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\frem\bins\f
in\fthe\frest\fposition.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Hydraul\bc Bra\fe Actuat\bon - Bra\fe Pedal
and Brac\fet—RHD FWDS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installat\bon
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Torque:\b 1
0\fNm\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
p e

d\bl\frem\bins\fin\fthe\frest\fposition.\f
3. \f\f
1.CAUTIONS:\f
M\b
ke\fsure\fth\bt\fthe\fbr\bke\fped\bl\f
rem\bins\fin\fthe\frest\fposition.\f
The\fbr\bke\fped\bl\f\bctu\bting\frod\fpin\f
will\fbe\fd\bm\bged\fduring\fremov\bl.\f
2. Torque:\b 2
4\fNm\f
4.Torque:\b 24\fNm\f
\f
\f\f
\f\f
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Installat\bon 1.CAUTIONS:\f
M\b
ke\fsure\fth\bt\fthe\fbr\bke\fbooster\f
pushrod\fis\fcorrectly\floc\bted.\f
M\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\frem\bins\f
in\fthe\frest\fposition.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Power Br\bke Ac\fu\b\fion - Power Br\bke
Sys\femS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\bgnosis \bnd Tes\fing
REFER\fto\fSection\f \f2
06-00\fBr\bke\fSystem\f-\fGener\bl\fInform\btion .\f
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Power Br\bke Ac\fu\b\fion - Br\bke Boos\fer—
LHD FWDS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Ins\f\bll\b\fion
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
pe

d\bl\frem\bins\fin\fthe\frest\fposition.\f
NOTE:\fThe\fbr\bke\fped\bl\f\bctu\bting\frod\fpin\fwill\f
be\fd\bm\bged\fduring\fremov\bl.\f Torque:\b 24\fNm
\f
2. If\fequipped.\f
3. Refer\fto:\f Br\bke\fM\bster\fCylinder\f-\fLHD\fFWD \f(206-
06\f

Hydr\bulic\fBr\bke\fActu\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. Torque:\b 12\fNm
\f
6. \f
\f\f
\f\f
\f\f
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Ins\f\bll\b\fion 1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
bo

oster\fpushrod\fis\fcorrectly\floc\bted.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Power Br\bke Ac\fu\b\fion - Br\bke Boos\fer—
RHD FWDS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Ins\f\bll\b\fion
Remov\bl
In

s\f\bll\b\fion 1. Remove\fthe\ffollowing\fitems:\f
1.
Refer\fto:\fBr\bke\fM\bster\fCylinder\f-\fRHD\f
FWD \f

(206-06\fHydr\bulic\fBr\bke\fActu\btion,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Br\bke\fPed\bl\f\bnd\fBr\bcket\f-\fRHD\f
FWD \f

(206-06\fHydr\bulic\fBr\bke\fActu\btion,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. NOTE:\fThe\fbr\bke\fped\bl\f\bctu\bting\frod\fpin\fwill\f
b
e

\fd\bm\bged\fduring\fremov\bl.\f
2. Torque:\b 2
4\fNm\f
4. \f
\f
\f\f
\f\f
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1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
bo
oster\fpushrod\fis\fcorrectly\floc\bted.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
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Power Br\bke Ac\fu\b\fion - Br\bke Boos\fer—2.0L
Dur\b\forq-TDCi (100kW/136PS) - DW-C/2.0L
Dur\b\forq-TDCi (85kW/115PS) - DW/2.2L
Dur\b\forq-TDCi (129kW/175PS) - DW/2.0L
Dur\b\forq-TDCi (103kW/140PS) - DW, RHD
FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Remov\bl \bnd Ins\f\bll\b\fion
M\b\feri\bls
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\f
r e

m\bins\fin\fthe\frest\fposition.\f
NOTE:\fThe\fbr\bke\fped\bl\f\bctu\bting\frod\fpin\fwill\fbe\f
d\bm\bged\fduring\fremov\bl.\f Torque:\b 24\fNm
\f
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05E\fAccessory\fDrive\f
-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq
-
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\fIV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b

cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys

tem\f-
\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
4. \f
5. Refer\fto:\f Br\bke\fM\bster\fCylinder\f-\fRHD\fFWD \f(206-
06\f
Hydr\bulic\fBr\bke\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).
6. \f
7. \f
\f\f
\f\f
\f\f
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8. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
9. \f
10. Torque:\b 25\fNm
\f
11.
CAUTION:\f
M\bke\fsure\fth\bt\f
the\fexh\bust\f
flexible\fpipe\fis\f
not\fforcibly\f
bent.\f
12.Torque:\b 48\fNm\f
\f\f
\f\f
\f\f
\f
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