engine FORD GALAXY 2006 Service Repair Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: GALAXY, Model: FORD GALAXY 2006Pages: 4402, PDF Size: 94.4 MB
Page 1221 of 4402

29. \f
30. \f
31.CAUTION:\fM\bke\fsure\fth\bt\fno\f
c o
mponents\fc\btch\fwhen\flowering\fthe\fengine.\f
Refer\fto:\f Li
fting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
32. S\fecial Tool(s): 303-122\f
Gen
eral \bqui\fment: Hydr\bulic\fjib\fcr\bne \f
33.
Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sy s
tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
\f
\f\f
\f\f
\f\f
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Page 1223 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
Ge
neral Eq\fipment
205-044-01\f
Ad\bpter\ffor\f205-044\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11B\f
Mounting\fPl\bte\ffor\f303-435-06
\f
Hose clamp remover/installer 1. \f
2. \f
\f
\f
\f
\f
\f
\f
\f\f
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Page 1233 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly
Special Tool(s)
Ge
neral Eq\fipment
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
303-336\f
Remover,\fCr\bnksh\bft\fRe\br\fSe\bl\f
Fl\fid container 1.NOTE:\fUse\fsuit\bble\fp\bper\fto\f\bbsorb\f\bny\f
es
c\bping\ffluid.\f
General \bqui\fment: Fl
uid\fcont\biner\f
2. S\f
ecial Tool(s): 205-072,\f205-072-01\f
3. S\f
ecial Tool(s): 303-293\f
\f
\f
\f
\f
\f\f
\f\f
\f\f
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Page 1241 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Cylinder HeadS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly of S\fbassemblies
Special Tool(s)
Disassembly
303-037\f
Inst\bller,\fV\blve\fStem\fSe\bl
\f
303-060\f
Compressor,\fV\blve\fSpring
\f
303-060-07\f
Ad\bpter\ffor\f303-060\f
303-060-09A\f
Ad\bpter\ffor\f303-060\f
303-390\f
Pliers,\fV\blve\fStem\fSe\bl\f
1. \f
2. \f
3. \f
\f
\f
\f
\f
\f
\f\f
\f\f
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Page 1246 of 4402

Engine - \b.\bL D\fratorq-TDCi (1\b9kW/175PS)
- DW - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special Tool(s)
Ma
terials
General Eq\fipment
NOTE: Make s\fre that these components are installed to the noted removal position.
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
205-307\f
Inst\bller,\fWheel\fSpeed\fSensor\fRing
\f
303-174\f
G\buge,\fBolt\fAngle\f
303-255\f
Inst\bller,\fTiming\fCover\fSe\bl\f
303-395\f
Inst\bller,\fCr\bnksh\bft\fSe\bl\f
303-684\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Piston ring compressor 1.Material\b En
gine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
Tor
\fue\b 10\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f\f
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Page 1247 of 4402

2.Material\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
3. \f
4
. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
i
n
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Tor\fue\b \f
30
\fNm
\f
82
°\f
St\bge\f1:\f
St\bge\f2:\f
5. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
General E\fuipment\b Pi
ston\fring\fcompressor\f
Mate
rial\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
6. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Material\b En
gine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
\f\f
\f\f
\f
\f
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Page 1251 of 4402

19. \f
20.
M\bke\fsure\fto\fuse\fthe\fright\fthickness\fof\fthe\fcylinder\fhe\bd\f
g\bsket.\f
Refer\fto:\f Specific\btions \f(303-01G\fEngine\f-\f2.2L\f
Du r
\btorq-TDCi\f(129kW/175PS)\f-
\fDW,\fSpecific\btions).
21. \f
22. \f
23. CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
i n
st\blled.\f
Tor\fue\b \f
20
\fNm
\f
60\fNm
\f
220
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
24. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1252 of 4402

25.Tor\fue\b 20\fNm\f
26. \f 27. Material\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
To r
\fue\b 6\fNm
\f
28. \f
29.
NOTE:\fThe\fcomponent\fmust\fbe\finst\blled\fwithin\f5\f
\f\f
\f
\f\f
\f\f
\f\f
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Page 1255 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge
neral Eq\fipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Hose clamp remover/installer
Hydra\flic jib crane
Mo\fnting table set 1.Special\bTool(\f):\b 30
3-122\f
Gen
eral\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
2. To
rque:\b 48\fNm
\f
3. Torque:\b 48\fNm
\f
4. Torque:\b 48\fNm
\f
\f
\f\f
\f\f
\f
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Page 1256 of 4402

5.Torque:\b 48\fNm\f
6. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sy s
tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Gener\btor\f-\f2.2L\fDur\btorq-TDCi\f
(12
9kW/175PS)\f-\fDW \f(414-02\fGener\btor\f\bnd\f
Reg
ul\btor,\fRemov\bl\f\bnd\fInst\bll\btion).\f
7. WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\bn
d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f General\bEquipment:\b Mo
unting\ft\bble\fset\f
8. Lower\fthe\fvehicle.\f
9. Loo\fen:\b 2\fturn(s)
\f
\f\f
\f\f
\f
\f\f
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