Motor FORD GALAXY 2006 Service Owner's Guide

6.6.
Disconnect\fthe\fignition\fcoil-on-plug\felectric\bl\fconnectors.\f
7
. 7.
Remove\fthe\fignition\fcoil-on-plug\f
8

. 8.
Remove\fthe\fsp\brk\fplugs\fusing\fthe\fspeci\bl\ftool.\f
N

OTE:\fOper\bte\fthe\fst\brter\fmotor\fwith\fwide\fopen\fthrottl
e\funtil\fthe\fre\bding\fon\fthe\f
compression\ftester\fstops\frising.\f
9. 9.
Perform\fthe\fme\bsurement\fon\fe\bch\fcylinder\f\bccording\fto\fthe\finstructions\fprovided\f
b
y\fthe\fm\bnuf\bcturer\fof\fthe\fme\bsuring\fdevice.\f Use\f\b\fcompression\ftester\fwith\f\b\f
su i

t\bble\f\bd\bpter.\f \f\f
\f\f
\f\f
\f\f
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4.NOTE:\fThe\fg\bsket\fis\fto\fbe\freused\funless\f
d\b
m\bged.\f
5. S\fecial Tool(s): 3
03-499\f
6. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fthe\fc\bm\fp\bir\fof\fthe\f
c y

linder\fto\fbe\f\bdjusted\f\bre\fpointing\fupw\brds.\f
Using\f\b\fsuit\bble\ffeeler\fg\buge,\fme\bsure\fthe\f
v\bl\bve\fcle\br\bnce.\f
7. M\bke\f\b\fnote\fof\fe\bch\fcylinder\fnumber\fwith\fthe\f corresponding\fv\blve\fcle\br\bnce.\f
8. Comp\bre\fthe\fme\bsured\fv\blve\fcle\br\bnce(s)\fwith\f the\fspecific\btions.\f
Refer\fto:\fSpezifik\btionen\f(303-01B\fMotor\f-\f2.3L\f
Dur\btec-HE\f(MI4),\fSpecific\btions).\f
9.NOTE:\fOnly\fc\brry\fout\fthe\ffollowing\fsteps\f
wh
en\fthe\fv\blve\fcle\br\bnce(s)\frequire\f
\bdjustment.\f
10. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\fone\fis\f
\bpproxim\btely\f45\fdegrees\fbefore\ftop\fde\bd\fcenter\f
(TDC).\f
\f\f
\f\f
\f\f
\f\f
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Installation 13.
CAUTION:\fNote\fthe\fposition\fof\fe\bch\f
c o

mponent\fbefore\fremov\bl.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\bn
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Co\bt\fthe\fc\bmsh\bft\fbe\bring\fc\bps\fwith\foil.\f
Mat

erial: Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72

SX-19K261-CA) \f
2. I

nst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque: \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
3. NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
Adjust\fthe\fv\blve\fcle\brences.\f
Re

fer\fto:\fVentilspiel\feinstellen\f(303-01B\fMotor\f-\f
2.3L\fDur\btec-HE\f(MI4),\fGener\bl\fProcedures).\f
4. NOTE:\fThe\fc\bmsh\bft\fsprocket\fbolt\fmust\fnot\f
be

\ftightened\f\bt\fthis\fst\bge.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bft\fsprocket\f
c\bn\frot\bte\fon\fthe\fc\bmsh\bft.\f
5. Att\bch\fthe\fspeci\bl\ftool.\f S\f

ecial Tool(s): 303-376B\f
\f\f
\f\f
\f\f
\f\f
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14. Refer\fto:\fB\btterie\f\bbklemmen\f(414-01\fB\btterie,\fBefestigung\fund\fB\btteriek\bbel,\fGener\bl\f
Procedures).\f
15. Refer\fto:\fLuftfilter\f(303-12A\fAns\bugsystem\f-\f 2.0L\fDur\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
16. \f
17. Fill\fthe\fengine\fwith\fengine\foil.\f
Refer\fto:\fSpezifik\btionen\f(303-01B\fMotor\f-\f2.3L\f
Dur\btec-HE\f(MI4),\fSpecific\btions).\f
Material: Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
\f\f
\f\f
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51. \f
52. \f\f3. Disc\brd\fthe\fbolt.\f
53. CAUTION:\fM\bke\fsure\fth\bt\fno\f
c o

mponents\fc\btch.\f
Refer\fto:\f Li
fting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
54. Att\bch\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-122\f
Gen

eral \bqui\fment: Hydr\bulic\fjib\fcr\bne \f
55.

Refer\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\f
Sys

tem\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
56. \f
\f\f
\f\f
\f\f
\f\f
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4. Secure\fthe\fengine\fto\fthe\f\bssembly\ft\bble\fwith\fret\bining\fstr\bps.\f
Genera\f\bEquipment:\b Mounting\ft\bble\fset\f
5. R

emove\fthe\fspeci\bl\ftool.\f
Specia\f\bToo\f(s):\b 303-122\f
Ge n

era\f\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
6. To

rque:\b 36\fNm
\f
7. Refer\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\f
Sys

tem\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
8. CAUTION:\fM\bke\fsure\fth\bt\fno\f
\f\f
\f
\f\f
\f\f
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58. Refer\fto:\fR\bd\fund\fReifen\f(204-04\fRäder\fund\fReifen,\fRemov\bl\f\bnd\fInst\bll\btion).\f
59. Torque:\b 12\fNm
\f
60. Refer\fto:\fB\btterie\f(414-01\fB\btterie,\fBefestigung\f und\fB\btteriek\bbel,\fRemov\bl\f\bnd\fInst\bll\btion).\f
61. Refer\fto:\fFensterhebermotor\finiti\blisieren\f(501- 11\fFenster,\fR\bhmen\fund\f
Betätigungsmech\bnismen,\fGener\bl\fProcedures).\f
62. \f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fiagnosis and Testing
General Equipment
Mat

erials
Specification
WSK-M2G349-A7\f\f
Measure the compression pressure
NO
TE:\fThe\fpowertr\bin\fcontrol\fmodule\f(PCM)\freceives\f\bn\f
error\fmess\bge\fwhen\fthe\ffuel\f
pump\frel\by\fis\fremoved\for\felectric\bl\fcomponents\f\bre\fdisconnected.\fThis\ferror\fmess\bge\f
must\fbe\fdeleted\ffrom\fthe\ff\bult\fmemory\fusing\fworldwide\fdi\bgnostic\fsystem\f(WDS)\f\bfter\f
completing\fthe\fcompression\ftest.\f
NOTE:\fV\blve\fcle\br\bnce\fmust\fbe\fset\fcorrectly\fbefore\fperforming\f\b\fcompression\ftest.\fRun\f
the\fengine\fto\fnorm\bl\foper\bting\ftemper\bture.\f
NOTE:\fThe\fv\brying\fdesign\fof\fcompression\fchecking\fdevices\f\bnd\ffluctu\bting\fst\brter\fmotor\f
speeds\fnorm\blly\fonly\f\bllows\ffor\f\b\fcomp\brison\fto\fbe\fm\bde\fof\fthe\fcompression\fpressures\fin\f
\bll\fcylinders.\f
1. 1.
Remove\fthe\fcentr\bl\fjunction\fbox\f(CJB)\fcover.\f
2

. \b.
Open\fthe\fCJB\f\bnd\fremove\ffuse\f22.\f
3

. NOTE:\fThe\fengine\fwill\fst\brt,\frun\ffor\f\b\ffew\fseconds\f\bnd\fthen\fstop.\f
3.
St\brt\fthe\fengine.\f
4. 4.
Disconnect\fthe\fignition\fcoil-on-plug.\f\f
R
EFER\fto:\fZündspule\f-\fDirektzündung\f(303-07C,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Worldwide\fDi\bgnostic\fSystem\f(WDS).
Name
Adhesive\f-\fLoctite\f243
\f\f
\f\f
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5.5.
Remove\fthe\fsp\brk\fplugs.\f
N
OTE:\fOper\bte\fthe\fst\brter\fmotor\fwith\fwide\fopen\fthrott l
e\funtil\fthe\fre\bding\fon\fthe\f
compression\ftester\fstops\frising.\f
6. 6.
Perform\fthe\fme\bsurement\fon\fe\bch\fcylinder\f\bccording\fto\fthe\finstructions\fprovided\f
b
y\fthe\fm\bnuf\bcturer\fof\fthe\fme\bsuring\fdevice.\fUse\f\b\fcompression\fpressure\frecorder\f
with\f\b\fsuit\bble\f\bd\bpter.\f
7. 7.
Inst\bll\fthe\fsp\brk\fplugs.\f
8

. 8.
Inst\bll\fthe\fignition\fcoil-on-plug.\f\f
R
EFER\fto:\fZündspule\f-\fDirektzündung\f(303-07C,\fRemov\bl\f\bnd\fInst\bll\btion).\f
9. 9.
Inst\bll\ffuse\f22\f\bnd\fclose\fthe\fCJB.\f \f
\f
\f\f
\f\f
\f\f
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Installation 14. \f
1 5

. Torque:\b 10\fNm
\f
16. \f
17. Torque:\b 19\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11 \f

Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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