Motor FORD GALAXY 2006 Service Manual PDF
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: GALAXY, Model: FORD GALAXY 2006Pages: 4402, PDF Size: 94.4 MB
Page 1281 of 4402

Engine C\b\bling - 2\f0L Duratec-HE
(107kW/145PS) - MI4/2\f0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2\f3L
Duratec-HE (118kW/160PS) - MI4 -
Engine C\b\bling
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descripti\bn and Operati\bn
\f\f
Descripti\bn
Cool\bnt\fexp\bnsion\ft\bnk\f
Cool\bnt\foutlet\fconnector\f
Cooling\ff\bn\fmotor\f\bnd\fshroud\f
R\bdi\btor\f
Thermost\bt\fhousing\f
Cool\bnt\fpump\f
CAUTION:\fIf\fthe\fcool\bnt\fconcentr\btion\fis\finsufficient,\flow\ftemper\bture\fprotection\f\bnd\f
co
rrosion\fresist\bnce\fwill\fbe\fimp\bired.\f
NOTE:\fProviding\fthe\fcool\bnt\fh\bs\fnot\fbeen\fcont\bmin\bted\fwith\fother\ffluids\for\fforeign\f
m\bteri\bl,\fthe\frobust\fcorrosion\fresist\bnce\fproperties\fof\fthis\fcool\bnt\fme\bns\fth\bt\fit\fc\bn\fbe\f
reused\f\bfter\fch\bnging\f\bn\f\bluminum\fcooling\fsystem\fcomponent.\fThe\fconcentr\btion\fshould\f
\blw\bys\fbe\fchecked\f\bnd\fm\bint\bined\fwithin\fthe\fspecific\btion.\f\f
Cool\bnt\fconcentr\btion\fshould\fbe\fchecked\fthrough\fthe\fn e
ck\fof\fthe\fcool\bnt\fexp\bnsion\ft\bnk\f
Item
1
2
3
4
5
6
\f
Part Number -
-
-
-
-
-
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Page 1282 of 4402

with\f\b\fhydrometer.\fThe\f\bccept\bble\fr\bnge\fof\fspecific\fgr\bvity\f(sg)\fmust\fbe\fm\bint\bined.\f\f
The\fcool\bnt\fused\fis\f\bn\for\bnge\fcolored\fMotorcr\bft\fSuper\fPlus\f2000\fengine\fcool\bnt.\fThis\fis\f\b\f
non\fsilic\bted\forg\bnic\f\bcid\ftechnology\f(OAT)\fcool\bnt\fth\bt\fmust\fnot\fbe\fmixed\fwith\fother\f
cool\bnt\ftypes.\fFor\fcooling\fsystem\ftop\fup,\fonly\fuse\fcool\bnt\fwhich\fmeets\fthe\fcorrect\f
specific\btion.\f
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Page 1307 of 4402

Engine C\b\bling - 2\f0L Duratec-HE
(107kW/145PS) - MI4/2\f0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2\f3L
Duratec-HE (118kW/160PS) - MI4 -
Radiat\br
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
C\bble\fties
1. Dr\bin\fthe\fcooling\fsystem.\fRefer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e
eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
2. Remove\fthe\fcooling\ff\bn\fmotor\f\bnd\fshroud.\f
Refer\fto:\f Cooling\fF\bn\fMotor\f\bnd\fShroud \f(303-
03A
\fEngine\fCooling\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Remove\fthe\fch\brge\f\bir\fcooler\f(if\fequipped).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. Secure\fthe\f\bir\fconditioning\f(A/C)\fcondenser\fto\f the\ffront\fp\bnel.\f
General \bqui\fment: C\bble\fties\f
5. \f
\f
\f
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Page 1313 of 4402

Engine C\b\bling - 2\f0L Ec\bB\b\bst SCTi
(149kW/203PS) - MI4 - Specificati\bnsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubricants, Fluids, Sealers and Adhesives
Antifreeze
C\b\bling System Refill Capacity
C\b\bling System Pressure Specificati\bn
ItemSpec\bf\bcat\bo\f
Motorcr\bft\fSuper\fPlus\fAntifreezeWSS-M97B44–D
Spec\bf\bc Grav\bty (prov\bd\b\fg \fo
other add\bt\bve \bs \b\f coola\ft)Approx\bmate perce\ftage of A\ft\b-Freeze (by volume)Rema\b\fs Flu\bd toSol\bd\bf\bes at
1.061\f\bt\f+15°C50%–25°C\f(–13° F)–37°C\f(–35°F)
Descr\bpt\bo\fL\bters
Cooling\fsystem\f\bnd\fhe\bter6.2
Descr\bpt\bo\fPressure kpa (ps\b)
R\bdi\btor\fpressure\ftest138\f(20)
Cool\bnt\fexp\bnsion\ft\bnk\fc\bp\frele\bse\fpressure135\fto\f155\f(19.6\fto\f22.5)
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Page 1314 of 4402

Engine C\b\bling - 2\f0L Ec\bB\b\bst SCTi
(149kW/203PS) - MI4 - Engine C\b\bling -
C\bmp\bnent L\bcati\bn
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descripti\bn and Operati\bn
\f\f
Descripti\bn
R\bdi\btor\f
R\bdi\btor\ff\bn\fmotor\fwith\fbr\bcket\f
Cool\bnt\fexp\bnsion\ft\bnk\f
W\bte\fpump\f
Thermost\bt\fhousing\f
Cool\bnt\fconnection,\fturboch\brger\f
ECT\f(engine\fcool\bnt\ftemper\bture) \fsensor\f
Cool\bnt\fdistribution\fconnection\f
Oil\fcooler\f
Item
1
2
3
4
5
6
7
8
9
\f
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Page 1324 of 4402

Engine C\b\bling - 2\f0L Ec\bB\b\bst SCTi
(149kW/203PS) - MI4 - Radiat\brS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
C\bble\fties
Hose\fcl\bmp\fremover/inst\bller
1. Refer\fto:\fCooling\fSystem\fDr\bining\f\bnd\fV\bcuum\f
Fil
ling \f(303-03B\fEngine\fCooling\f-\f2.0L\fEcoBoost\f
SC T
i\f(149kW/203PS)\f-\fMI4,\fGener\bl\fProcedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Cooling\fF\bn\fMotor\f\bnd\fShroud \f
(30
3-03B\fEngine\fCooling\f-\f2.0L\fEcoBoost\f
SCTi\f(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12B\fInt\bke\f
Air
\fDistribution\f\bnd\fFiltering\f-\f2.0L\fEcoBoost\f
SCTi\f(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. General \bqui\fment: C\bble\fties\f
4. Gen
eral \bqui\fment: Hose\fcl\bmp\fremover/inst\bller \f
To r
que: 4\fNm
\f
5.
Torque:
5\fNm\f
\f\f
\f
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Page 1328 of 4402

Engine C\b\bling - 2\f5L Duratec
(162kW/220PS) - VI5 - Specificati\bnsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubricants, Fluids, Sealers and Adhesives
Antifreeze
C\b\bling System Refill Capacities
C\b\bling System Pressure Specificati\bn
ItemSpec\bf\bcat\bo\f
Motorcr\bft\fSuper\fPlus\fAntifreezeWSS-M97B44–D
Spec\bf\bc Grav\bty (prov\bd\b\fg \fo
other add\bt\bve \bs \b\f coola\ft)Approx\bmate perce\ftage of A\ft\b-Freeze (by volume)Rema\b\fs Flu\bd toSol\bd\bf\bes at
1.061\f\bt\f+15°C50%–25°C\f(–13° F)–37°C\f(–35°F)
Descr\bpt\bo\fL\bters
Cooling\fsystem\f\bnd\fhe\bter7.1
Descr\bpt\bo\fPressure kpa (ps\b)
R\bdi\btor\fpressure\ftest138\f(20)
Cool\bnt\fexp\bnsion\ft\bnk\fc\bp\frele\bse\fpressure135\fto\f155\f(19.6\fto\f22.5)
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Page 1350 of 4402

Engine C\b\bling - 2\f5L Duratec
(162kW/220PS) - VI5 - Radiat\brS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
C\bble\fties
1. Dr\bin\fthe\fcooling\fsystem.\fRefer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e
eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
2. Remove\fthe\fcooling\ff\bn\fmotor\f\bnd\fshroud.\f
Refer\fto:\f Cooling\fF\bn\fMotor\f\bnd\fShroud \f(303-
03A
\fEngine\fCooling\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Remove\fthe\fch\brge\f\bir\fcooler\f(if\fequipped).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. Secure\fthe\f\bir\fconditioning\f(A/C)\fcondenser\fto\f the\ffront\fp\bnel.\f
General \bqui\fment: C\bble\fties\f
5. \f
\f
\f
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Page 1352 of 4402

Engine C\b\bling - 1\f8L Durat\brq-TDCi
(74kW/100PS) - Lynx/1\f8L Durat\brq-
TDCi (92kW/125PS) - Lynx -
Specificati\bns
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubricants, Fluids, Sealers and Adhesives
Antifreeze
C\b\bling System Refill Capacities
C\b\bling System Pressure Specificati\bn
ItemSpec\bf\bcat\bo\f
Motorcr\bft\fSuper\fPlus\fAntifreezeWSS-M97B44–D
Spec\bf\bc Grav\bty (prov\bd\b\fg \fo
other add\bt\bve \bs \b\f coola\ft)Approx\bmate perce\ftage of A\ft\b-Freeze (by volume)Rema\b\fs Flu\bd toSol\bd\bf\bes at
1.061\f\bt\f+15°C50%–25°C\f(–13° F)–37°C\f(–35°F)
Descr\bpt\bo\fL\bters
Cooling\fsystem\f\bnd\fhe\bter7.93
Descr\bpt\bo\fPressure kpa (ps\b)
R\bdi\btor\fpressure\ftest138\f(20)
Cool\bnt\fexp\bnsion\ft\bnk\fc\bp\frele\bse\fpressure135\fto\f155\f(19.6\fto\f22.5)
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Page 1353 of 4402

Engine C\b\bling - 1\f8L Durat\brq-TDCi
(74kW/100PS) - Lynx/1\f8L Durat\brq-
TDCi (92kW/125PS) - Lynx - Engine
C\b\bling
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descripti\bn and Operati\bn
\f\f
Descripti\bn
Cooling\ff\bn\fmotor\f\bnd\fshroud\f
Cool\bnt\fexp\bnsion\ft\bnk\f
Thermost\bt\fhousing\f
Cool\bnt\fpump\f
R\bdi\btor\f
CAUTION:\fIf\fthe\fcool\bnt\fconcentr\btion\fis\finsufficient,\flow\ftemper\bture\fprotection\f\bnd\f
co
rrosion\fresist\bnce\fwill\fbe\fimp\bired.\f
NOTE:\fProviding\fthe\fcool\bnt\fh\bs\fnot\fbeen\fcont\bmin\bted\fwith\fother\ffluids\for\fforeign\f
m\bteri\bl,\fthe\frobust\fcorrosion\fresist\bnce\fproperties\fof\fthis\fcool\bnt\fme\bns\fth\bt\fit\fc\bn\fbe\f
reused\f\bfter\fch\bnging\f\bn\f\bluminum\fcooling\fsystem\fcomponent.\fThe\fconcentr\btion\fshould\f
\blw\bys\fbe\fchecked\f\bnd\fm\bint\bined\fwithin\fthe\fspecific\btion.\f\f
Cool\bnt\fconcentr\btion\fshould\fbe\fchecked\fthrough\fthe\fn e
ck\fof\fthe\fcool\bnt\fexp\bnsion\ft\bnk\f
with\f\b\fhydrometer.\fThe\f\bccept\bble\fr\bnge\fof\fspecific\fgr\bvity\f(sg)\fmust\fbe\fm\bint\bined.\f\f
The\fcool\bnt\fused\fis\f\bn\for\bnge\fcolored\fMotorcr\bft\fSuper\fPlus\f2000\fengine\fcool\bnt.\fThis\fis\f\b\f Item
1
2
3
4
5
\f
Part Number -
-
-
-
-
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