Motor FORD GALAXY 2006 Service Manual PDF

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Camshaft TimingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Proced\fres
Special Tool(s)
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft
\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
1. Refer\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys

tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Special\bTool(\f):\b 30
3-735\f
5.Special\bTool(\f):\b 303-1059\f
6. I
f\fthe\fc\bmsh\bft\ftiming\fis\ffound\fto\fbe\fincorrect,\f
proceed\fwith\fthe\f\bdjustment.\f
Refer\fto:\f Timing\fBelt \f(303-01G\fEngine\f-\f2.2L\f
Du r

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
\f
\f
\f\f
\f\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Timing CoverS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-1272\f
Locking\fTool,\fFlywheel
\f
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05F\f
Acc

essory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys
tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Install t\be Spe\fial Tool(s): 303-1272\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
i n

st\blled.\f
Torque: \f
70
\fNm
\f
82
°\f
St\bge\f1:\f
St\bge\f2:\f
4. \f
\f
\f\f
\f\f
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4. Refer\fto:\fTiming\fCover\f(303-01G\fEngine\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
5. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sy s

tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
6. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
cr

\bnksh\bft\fis\fnot\frot\bted\fwhile\fthe\fspeci\bl\f
tool\fis\finst\blled.\f Install the S\fecial Tool(s): 30
3-1059\f
7.Install the S\fecial Tool(s): 303-735\f
8. CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b

ndling\fthe\fcr\bnksh\bft\fposition\f(CKP)\fsensor\f
ring.\f
9. \f
\f\f
\f\f
\f\f
\f\f
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if\fthe\fv\blve\ftiming\fis\fcorrect.\f
Install the S\fecial Tool(s): 30
3-735\f
11. N
OTE:\fM\bke\fsure\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
Torque: \f
70

\fNm
\f
82
°\f
St\bge\f1:\f
St\bge\f2:\f
12. Remove the S\fecial Tool(s): 303-735\f
13. R
emove the S\fecial Tool(s): 303-1059\f
14.

Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sy s

tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
15. Refer\fto:\f Timing\fCover\f(303-01G\fEngine\f-\f2.2L\f
Dur

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
16. \f\f 1.NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
ti

ght\f\bt\fthis\fst\bge.\f
2. Torque: 1
33\fNm\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Balance Shaft
Assembly
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
CA

UTION:\fExtreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\fh\b
ndling\fthese\fcomponents.\f
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft\f
303-1270\f
Timing\fPin,\fCr\bnksh\bft\f
303-1329\f
Locking\fTool,\fB\bl\bnce\fSh\bfts
\f
1. Remove\fthe\ffollowing\fitems:\f
1. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd

\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys

tem\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Oil\fP\bn\fExtension \f(303-01G\f
Eng

ine\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
\f
\f
\f
\f\f
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cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
inst\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Tighten\fthe\fbolts\fevenly\fin\f2\fst\bges\fin\fthe\f
se
quence\fshown.\f
Torque:\b \f
7\fNm
\f
9\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
10. \f
11. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Oil\fP\bn\fExtension \f(303-01G\f
En g

ine\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys

tem\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd

\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f
\f\f
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29. \f
30. \f
31.CAUTION:\fM\bke\fsure\fth\bt\fno\f
c o

mponents\fc\btch\fwhen\flowering\fthe\fengine.\f
Refer\fto:\f Li
fting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
32. S\fecial Tool(s): 303-122\f
Gen
eral \bqui\fment: Hydr\bulic\fjib\fcr\bne \f
33.

Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sy s

tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
\f
\f\f
\f\f
\f\f
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5.Torque:\b 48\fNm\f
6. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sy s

tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Gener\btor\f-\f2.2L\fDur\btorq-TDCi\f
(12

9kW/175PS)\f-\fDW \f(414-02\fGener\btor\f\bnd\f
Reg

ul\btor,\fRemov\bl\f\bnd\fInst\bll\btion).\f
7. WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\bn

d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f General\bEquipment:\b Mo
unting\ft\bble\fset\f
8. Lower\fthe\fvehicle.\f
9. Loo\fen:\b 2\fturn(s)
\f
\f\f
\f\f
\f
\f\f
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37. \f
38. Refer\fto:\fClutch\fSystem\fBleeding\f(308-00,\fGener\bl\fProcedures).\f
39. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e

eding \f(303-03F\fEngine\fCooling\f-\f2.2L\f
Dur

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fGener\bl\f
Procedures).\f
40. \f
41. \f
42. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bb l

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11\f

Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
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Engine C\b\bling - 2\f0L Duratec-HE
(107kW/145PS) - MI4/2\f0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2\f3L
Duratec-HE (118kW/160PS) - MI4 -
Specificati\bns
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubricants, Fluids, Sealers and Adhesives
Antifreeze
C\b\bling System Refill Capacity - Vehicles with 2\f0L Duratec-HE (MI4) engine
C\b\bling System Refill Capacity - Vehicles with 2\f3L Duratec-HE (MI4) engine
C\b\bling System Pressure Specificati\bn
ItemSpec\bf\bcat\bo\f
Motorcr\bft\fSuper\fPlus\fAntifreezeWSS-M97B44–D
Spec\bf\bc Grav\bty (prov\bd\b\fg \fo
other add\bt\bve \bs \b\f coola\ft)Approx\bmate perce\ftage of A\ft\b-Freeze (by volume)Rema\b\fs Flu\bd toSol\bd\bf\bes at
1.061\f\bt\f+15°C50%–25°C\f(–13° F)–37°C\f(–35°F)
Descr\bpt\bo\fL\bters
Cooling\fsystem\f\bnd\fhe\bter6.2
Descr\bpt\bo\fL\bters
Cooling\fsystem\f\bnd\fhe\bter6.9
Descr\bpt\bo\fPressure kpa (ps\b)
R\bdi\btor\fpressure\ftest138\f(20)
Cool\bnt\fexp\bnsion\ft\bnk\fc\bp\frele\bse\fpressure135\fto\f155\f(19.6\fto\f22.5)
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