FORD GALAXY 2006 Service Repair Manual

Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Valve Clearance AdjustmentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
Special Tool(s)
303-1183\f
Holder,\fC\bmsh\bft
\f
1. Remove\fthe\fc\bmsh\bfts.\f\f
Refer\fto:\f C\bmsh\bfts \f(303-01D\fEngine\f-\f2.5L\f
Dur

\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fv\blve\f
t\b

ppets\f\bre\finst\blled\fin\ftheir\forigin\bl\f
loc\btions.\f
3. Inst\bll\fonly\fone\fp\bir\fof\ft\bppets\f\bnd\fthe\fc\bmsh\bft\f for\fthe\ffirst\fme\bsurement.\f
Special\bTool(\f):\b 303-1183\f
To r

que:\b 17\fNm
\f
4. Me\bsure\fthe\fv\blve\fcle\br\bnce\f\bnd\fif\fneccess\bry,\f \bdjust\fby\finst\blling\fnew\ft\bppets.\f
Special\bTool(\f):\b 303-1183\f
Tor

que:\b 12\fNm
\f
5. Repe\bt\fthe\fme\bsuring\fprocedures\ffor\f\bll\f cylinders\fon\fthe\fint\bke\f\bnd\fon\fthe\fexh\bust\fside.\f
\f
\f\f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Intake ManifoldS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fue

l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01 \f

B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
4. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
5. \f
6. Torque:\b 10\fNm
\f
7. Torque:\b 10\fNm
\f
8. \f
\f\f
\f\f
\f\f
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9. \f
10. \f
11. Torque:\b 10\fNm
\f
12. \f
13. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Installation 14. \f
1 5

. Torque:\b 10\fNm
\f
16. \f
17. Torque:\b 19\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11 \f

Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Crankshaft Front SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In

stallation
211-014\f
Remover,\fSteering\fWheel\f
303-1180\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl
\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f1. Refer\fto:\f Timing\fBelt\f(303-01D\fEngine\f-\f2.5L\f
Dur

\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Special\bTool(\f):\b 211-014\f
3. Sp

ecial\bTool(\f):\b 303-293\f
1. Sp

ecial\bTool(\f):\b 303-1180\f
\f
\f
\f
\f\f
\f\f
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2.NOTE:\fThe\fcr\bnksh\bft\ftiming\fpulley\fc\bn\fonly\f
be
\finst\blled\fin\f1\fposition\fon\fthe\fcr\bnksh\bft\f
splines.\f
3. Refer\fto:\f Ti
ming\fBelt\f(303-01D\fEngine\f-\f2.5L\f
Dur
\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Valve Stem SealsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
303-361B\f
Compressor,\fV\blve\fSpring\f
303-361B-06\f
Ad\bpter\ffor\f303-361B\f
303-363\f
Ad\bpter,\fAir\fSupply\f(Cylinder\fHe\bd)
\f
303-508\f
Pliers,\fV\blve\fStem\fSe\bl\f
1. Remove\fthe\fc\bmsh\bfts.\f Refer\fto:\f C\bmsh\bfts \f(303-01D\fEngine\f-\f2.5L\f
Du r

\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. Using\fthe\fspeci\bl\ftool,\f\bpply\f7\fto\f10\fb\br\fof\f compressed\f\bir\finto\fthe\fcylinder.\f
Special\bTool(\f):\b 303-363\f
\f
\f
\f
\f
\f\f
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Installation 4.
Special\bTool(\f):\b 3
03-361B,\f303-361B-06 \f
5. Sp
ecial\bTool(\f):\b 303-508\f
1. T

o\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) - VI5
- CamshaftsS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and Installation
Special Tool(s)
Mat
erials
General Equipment
Removal
303-1178\f
Timing\fTool\fC\bmsh\bft
\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLPWSK-M2G348-A7\f/\f5U7J-M2G348-BA
Punch 1. Refer\fto:\fC\bmsh\bft\fSe\bl \f(303-01D\fEngine\f-\f2.5L\f
Dur

\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. Remove t\be Spec\fal Tool(s): 303-1178\f
4. Gen

eral Equ\fpment: Punch\f
\f
\f\f
\f\f
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Installation 5. Loosen\f
e\bch\fbolt\f2\f
turns\f\bt\f\b\f
time\funtil\f
\bll\fbolts\f\bre\f
removed.\f
1. Refer\fto:\f
V\blve\fCle\br\bnce\fAdjustment \f(303-01D\f
Eng
ine\f-\f2.5L\fDur\btec\f(162kW/220PS)\f-
\fVI5,\fGener\bl\f
Procedures).\f
2. \f\f
X\f=\f15\fmm.\f
\f\f
\f
\f
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