power control module FORD KUGA 2011 1.G Wiring Diagram Workshop Manual
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Electronic Engine Controls - 2.0LDuratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-14B
Electronic Engine Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V 303-14C
Automatic Transmission/Transaxle Automatic Transmission/Transaxle - Vehicles With: 5-Speed Automatic
Transaxle - AW55 AWD 307-01A
Automatic Transmission/Transaxle - Vehicles With: 6-Speed Automatic
Transaxle - 6DCT450, LHD
4WD/RHD 4WD 307-01B
Automatic Transmission/Transaxle External Controls 307-05
Manual Transmission/Transaxle, Clutch and
Transfer Case Four-Wheel Drive Systems 308-07
Exhaust System Exhaust System - 2.0L Duratorq-TDCi (DW) Diesel 309-00
Fuel System - General Information Fuel Tank and Lines 310-01
Speed Control 310-03
GROUP 4 Electrical
Climate Control System
Climate Control 412-01
Auxiliary Climate Control 412-02
Instrumentation and Warning Systems Instrument Cluster 413-01
Horn 413-06
Warning Devices 413-09
Parking Aid 413-13
Battery and Charging System Battery, Mounting and Cables 414-01 Generator and Regulator
414-02
Information and Entertainment Systems Information and Entertainment System 415-01
Lighting Exterior Lighting 417-01
Interior Lighting 417-02
Daytime Running Lamps (DRL) 417-04
Electrical Distribution Module Communications Network 418-00
Electronic Feature Group Anti-Theft - Active 419-01
Multifunction Electronic Modules 419-10
GROUP 5 Body and Paint
Body and Paint
Rear View Mirrors 501-09
Seating 501-10
Glass, Frames and Mechanisms 501-11
Instrument Panel and Console 501-12
Handles, Locks, Latches and Entry Systems 501-14
Wipers and Washers 501-16
Safety Belt System 501-20A
Supplemental Restraint System 501-20B
GROUP 7 General Wiring
Information
Wiring Information
General Information 700-00
Fuse and Relay Information 700-01
Power Distribution 700-02
Grounding Strategy 700-03
Electrical Connectors 700-04
Index
2011.0 Kuga
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Page 8 of 655
Description
Code
Multimedia (information and entertainment)
M
Special vehicle
N
Engine and transmission
P
Engine and transmission (engine)
R
Engine and transmission (transmission)
T
Temporary numbering
X
Position 3: Sub-system
Description
Sub-system Code
System Code
Locks
A
A
Power mirrors
D
A
Power roof, doors, side steps
G
A
Power seats
H
A
Power windows
J
A
Power steering column
L
A
Power roof, doors, side steps
M
A
Charging, starting, cigar lighter, power outlet socket
A
B
Charging, starting, cigar lighter, power outlet socket
B
B
Adaptive damping
C
C
Suspension
D
C
Power steering
E
C
Anti-lock brakes, traction control, stability assist
F
C
Brakes
G
C
Splices distribution
A
D
Busbars
B
D
BJB (battery junction box)
C
D
CJB (central junction box)
D
D
GND points
E
D
Junction box
F
D
AJB (auxiliary junction box)
G
D
AJB
H
D
AJB
J
D
GEM (generic electronic module)
K
D
2011.0 Kuga 100-00-4
100-00- 4
General Information
100-00- 4
DESCRIPTION AND OPERATION
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Description
Sub-system Code
System Code
Fog lamps
D
L
Headlamps
E
L
Exterior lighting
F
L
Turn signal and hazard lamps
G
L
Instrument cluster and panel illumination
H
L
Instrument panel illumination
K
L
Communication, cellular phone, voice control
C
M
Information and entertainment
D
M
Ambulance
A
N
Police
B
N
Ta x i
C
N
Trailer tow
D
N
Engine cooling
A
P
Speed control
G
P
Connectors
A
R
Destination notes
B
R
Powertrain controller, diode, driver, monitor, pump
D
R
PCM (powertrain control module)
E
R
Motors
G
R
Relays
H
R
Sensors
J
R
Solenoids
L
R
Splices or busbars
N
R
Switches
P
R
Engine ignition
R
R
Powertrain controller, diode, driver, monitor, pump
S
R
Transmission/transaxle, differential, axle
A
T
Automatic transmission
C
T
Transmission/transaxle, differential, axle
D
T
Temporary functions for any sub-system
L
X
2011.0 Kuga 100-00-6
100-00- 6
General Information
100-00- 6
DESCRIPTION AND OPERATION
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Page 30 of 655
SECTION 211-02 Power Steering
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
211-02-2
Power Steering — LHD 4WD/LHD FWD ........................................................................\
....
211-02-4
Power Steering — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 211-02-6
Power Steering Control (PSC) Module........................................................................\
.......
211-02-6
Power Steering Control (PSC) Module........................................................................\
.......
211-02-6
Power Steering Control (PSC) Module........................................................................\
.......
211-02-6
Steering Angle Sensor ........................................................................\
................................
211-02-7
Steering Angle Sensor ........................................................................\
................................
211-02-1
Power Steering
211-02- 1
.
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Page 32 of 655
E7 RD WK 10.0
2
C793
C793
1
C794
1
10.0WK
BKE73
1
0.50
WA
BN-WH
9-CE10
0.50
WA
WH-VT
8-CE10
7-CE10 YE-VT WA 0.50
2
C792
A2 HS CAN -A3 HS CAN +
IGNITION
A1
B1 B+
B-B2
C15V +
S1 C3
GND C2
MOTOR EHPASM
CAN
CS05
.
3
1
C788
2GND
C1-2
POWER
C1-3
S1 (PWM) OUT
C1-1
CS06
1G
3G
2
C795 G
7-CE10 YE-VT WK 0.50
0.50WK
WH-VT
8-CE10
0.50WK
BN-WH
9-CE10
0.50
WA
GN-BUE7
GND
.Power Steering Control (PSC) ModuleSteering Angle Sensor
211-02-3 Power Steering—LHD 4WD/LHD FWD
2011.0 Kuga (G1223701)
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E7 RD WK 10.0
2
C793
C793
1
C794
1
10.0WK
BKE7
A2 HS CAN -A3 HS CAN +
IGNITION
A1
B1 B+
B-B2
C15V +
S1 C3
GND C2
MOTOR EHPASM
CAN
CS05
.
GND
C1-2
POWER
C1-3
S1 (PWM) OUT
C1-1
CS06
1G
3G
2
C795 G
0.50
WA
BN-WH
9-CE10A
0.50
WA
WH-VT
8-CE10A
7-CE10A YE-VT WA 0.501
3
C792
2
0.50
WA
GN-BUE7
GND
.Power Steering Control (PSC) ModuleSteering Angle Sensor
211-02-5 Power Steering—RHD 4WD/RHD FWD
2011.0 Kuga (G1223702)
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Power Steering Control (PSC) Module (G1239825)
23
1
3M5T-14A464-HCD
HARNESS 14K733 TO EHPAS MODULE C792
PIN 2 => 9-CE10 BN-WH 0.50 WA
PIN 1 => 7-CE10 YE-VT 0.50 WA
PIN 3 => 8-CE10 WH-VT 0.50 WA
0.50
WABN-WH9-CE10A0.50WAWH-VT8-CE10A
0.50WAYE-VT7-CE10A
Power Steering Control (PSC) Module (G1239826)
1
2
5M5T-14A464-NBD
HARNESS 14K733 TO EHPAS C793 10.0
WKRD30-CE7
10.0WKBK31-CE7
Power Steering Control (PSC) Module (G1239827)
23
1
3M5T-14A464-GCC
HARNESS 14K733 TO EHPAS C794 0.50
WABU-RD5-EC7W0.50WAGY-RD4-EC7W
0.50WAGN-BU15-CE7
Steering Angle Sensor (G1226604)
1234
3M5T-14489-BDA
HARNESS 14401 TO STEERING ANGEL SENSOR C784 0.35
WABN-BU9-CE80.35WAGY-VT10-CE80.35WAWH-BU8-CE80.35WAYE-BU7-CE8
201
1.0 Kuga
211-02-6
Power Steering
211-02- 6
.
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Page 86 of 655
SECTION 303-14A Electronic Engine Controls— 2.5L Duratec
(147kW/200PS) - VI5
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14A-2
Engine Control — Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD ......
303-14A-8
Engine Control — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD, LHD 4WD .
303-14A-14
Engine Control — Vehicles With: 6-Speed Manual Transaxle - M66 AWD, RHD 4WD .....
303-14A-20
Engine Control — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD, RHD 4WD .
ELECTRICAL CONNECTORS 303-14A-26
Accelerator Pedal Position (APP) Sensor ........................................................................\
..
303-14A-26
Brake Pedal Position (BPP) Switch ........................................................................\
............
303-14A-26
Catalyst Monitor Sensor ........................................................................\
.............................
303-14A-26
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14A-27
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14A-27
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14A-27
Crankshaft Position (CKP) Sensor ........................................................................\
.............
303-14A-27
Engine Coolant Temperature (ECT) Sensor .......................................................................
303-14A-28
Exhaust Camshaft Position (CMP) Sensor ........................................................................\
.
303-14A-28
Exhaust Variable Valve Timing (VVT) Oil Control Solenoid ................................................
303-14A-28
Fuel Rail Pressure (FRP) Sensor ........................................................................\
...............
303-14A-28
Fuel Rail Temperature Sensor ........................................................................\
....................
303-14A-29
Fuel Rail Pressure and Temperature Sensor .....................................................................
303-14A-29
Heated Oxygen Sensor (HO2S) ........................................................................\
.................
303-14A-29
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14A-29
Intake Variable Valve Timing (VVT) Oil Control Solenoid ...................................................
303-14A-30
Knock Sensor (KS) ........................................................................\
.....................................
303-14A-30
Manifold Absolute Pressure and Temperature (MAPT) Sensor ..........................................
303-14A-30
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14A-31
Powertrain Control Module (PCM) ........................................................................\
..............
303-14A-32
Powertrain Control Module (PCM) ........................................................................\
..............
303-14A-1
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-
1
.
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FJB(PARTIAL)
R6.
E612
91S-RH9 BK-BU WA 0.50
30-RH9 RD WA 1.0
C90_21
.Powertrain Control Module (PCM) Relay
303-14A-3 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
201 1.0 Kuga (G1313076)
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Page 89 of 655
.CAN LOW
.START LOCK RLY (-)
.TO 150A ALT (LIN)
.A/C CYCLING SWITCH.STOP LAMP SWITCH
.FUEL PUMP RLY CTRL.
.START LOCK RELAY PWR
.FJB (F34 10A)
.FJB (F30 3A)
.FJB (F35 15A)
.CAN HIGH
.KVM (CRANK SIGNAL)
.A/C RELAY COIL
.A/C RELAY PWR
.A/C PRESSURE SNS
.A/C PRESSURE SNS +
.A/C PRESSURE SNS GND
.ENGINE MGT. RLY. COIL
.DECOS (PWM)
.ACCEL. PEDAL SNS
.START LOCK RLY +
.COOLING FAN MODULE
.FJB (F32 10A)
.PJB (F138 10A)
.FJB (F33 10A)
.FJB (F36 10A)
.STARTER MOTOR VIA INLINE TO 14A280
.COOL. AFTER RUN RELAY
.BOTTOM CLUTCH SW.(KV)
CG
2C6431.
E7119-RJ4
BN-RD R2 0.758-RJ4WH-RD R2 0.757753
46
2.5R2
BK-YE
91-RE8B2.5R2
BK-YE
91-RE8A
2
16
21C902+.
E135
31S-RL2 BK-OG R2 0.7550
MAF.
E807
1
3
C840
2
45C591
3
215-RJ22 GN-BU R2 0.75
6118
87
9-RJ22 BN-BU R2 0.758-RJ21 WH-RD R2 0.75
8-RJ20 WH-GN R2 0.75
9-RJ21 BN-RD R2 0.7563
38
73
1.0R2
GN-YE
15-RJ1415-RJ15 GN-BU WE 1.0
49
0.75WE
GY
91S-RJ153C936
1
2
4C9360.75WE
BK-GN
8-RJ15
95
0.75WE
GY
9-RJ15
90
0.50R2
BK-BU
91S-RH927
26
E801
.21
4C644
3
7
79
8-RJ18 WH-BK R2 0.759-RJ18 BN-YE R2 0.75
8-RJ19 WH-RD R2 0.759-RJ19 BN-RD R2 0.75
30
15
55
31
43
15-RN2 GN-BU R2 1.5
VREFVOUTVGRD.
.
E803
486
C92921510.75WE
GY
91-RL22
0.75R2
GY
7-RJ20A
3
10-RJ30 GY R2 0.50
91-RE8C BK-YE R2 2.5
0.75R2
GN-BU
15-RL2
1.5R2
GN-YE
15-RN1
1.0R2
GN-BU
15-RE8A
1.5R2
GN-BU
15-RR4
+.
E731
916892
67+E735
.
0.75R2
BK-YE
91S-RJ14
WH R2 0.75
8-RJ149-RJ14 0.75R2
BNGN-RD R2 0.75
15S-RJ25BK-OG R2 0.75
91S-RJ25
3
4
1C935
5
C935
62
+
E435
.
0.75R2
BK-GN
8-RJ20B9-RJ20 BN R2 0.75
15-RL22 BU WE 0.75
91S-RH5 BK-BU R2 0.50
49-PA6 BU R2 0.508
30-RE8 RD R2 0.50
0.75R2
GN-WH
15S-LG23
5
S54
27
54
41
9
0.50R2
BK-YE
31S-FA1110
5-EC7H BU-RD R2 0.50
4-EC7H GY-RD R2 0.50
31S-BB16 BK-RD R2 0.50
49-RE31 BU-YE R2 0.7521
1.0R2
GN-BU
15-RE8
1.0R2
GN-YE
15S-FA6
H302
S53
6.0R2
BK
91-RN2A
C9521
0.50R2
YE-VT
7-FA8831
0.50R2
WH-VT
8-FA88
0.50R2
BN-WH
9-FA88
51
53
250.50R2
GN-OG
15S-FA17
E801
.
0.50R2
GN-BU
50-RE817
R2
GY
50-BB12A 2.5C1201
118 REF. SUPPLY VOLTAGE 2
GND
204
227 ENG. MANAGEMENT REL.
251 A/C LINEAR SNS HIGH PRESSURE
151 TURBO CTRL. VALVE (PWM)
FUEL PRESSURE SNS (DECOS) 189115GND
CAM SNS 1, INTAKE 183136GND
163 MAF / HFM5
INLET AIR TEMP. SNS (TMAP)
187
213 P/N POSITION (AT) / CLUTCH SWITCH (MT)
208 ENGINE COOLANT FAN (PWM)
B+ PWR
216
138 GND
131 KNOCK SNS 2 -KNOCK SNS 2 +
179
FLYWHEEL SNS +
177
VVT SOL. 1 INTAKE (PWM) 172
FLYWHEEL SNS -
153
STARTER REL. LOW-SIDE DRIVER
209
MANIFOLD AIR PRESSURE SNS 1
186
REF. SUPPLY VOLTAGE 2 144
FUEL PUMP RELAY
127
221 FUEL PUMP CTRL. (DECOS, PWM)
146 LIN
141
FUEL TEMP SNS (DECOS)
101
INJECTOR VALVE A
206 GND
THROTTLE VALVE DC MOTOR - 175
109
OIL PRESSURE SWITCH
203 PCM PWR (IGN)
161 GND
GND
202
150 EVAP. PURGE CTRL. VALVE (PWM)
KNOCK SNS 1 -
155KNOCK SNS 1 +
107
REF. SUPPLY VOLTAGE 2
143OXYGEN SNS 1 HEATING
149
195 OXYGEN SNS HEATINGOXYGEN SNS 1 SIGNAL +
190
OXYGEN SNS 1 HEATING
173192 OXYGEN SNS TRIM. CURRENT168 OXYGEN SNS PUMP CURRENT191 OXYGEN SNS SIGNAL -167 OXYGEN SNS SIGNAL +
210 A/C REL.
215 IGN (FROM IGN2 REL. / KEYLESS GO)
217 CRANK SIGNAL (50-) (FROM KVM)
241 HS CAN LOW
254 HS CAN HIGH
A/C PRESSURE SNS GND
253
REF. SUPPLY VOLTAGE 2
231
A/C LOW PRESSURE CYCLING SW.
225
STOP LAMP SWITCH
230
226 ACCEL. PEDAL SNS (PWM)
PCM PWR (IGN)
205
125
INJECTOR VALVE B
102
INJECTOR VALVE C
126
INJECTOR VALVE D
103
INJECTOR VALVE E
IGNITION PWR A 181
IGNITION PWR B 157
IGNITION PWR C 182
IGNITION PWR D 158
IGNITION PWR E 134
VVT SOL. 2 EXHAUST (PWM) 196
REF. SUPPLY VOLTAGE 3 116
117
REF. SUPPLY VOLTAGE 3CAM SNS 2, EXHAUST 159137GND
GND 114REF. SUPPLY VOLTAGE 1 119THROTTLE VALVE DC MOTOR + 174188
THROTTLE VALVE POS. SNS 2THROTTLE VALVE POS. SNS 1 165
ENGINE COOLANT TEMP SNS 1 142112GND
STARTER REL. HIGH-SIDE DRIVER
211
257 HS CAN HIGH
244 HS CAN LOW
105 BACKUP LAMP RELAY (AT)
COOL AFTER RUN CTRL.
245
CAN
ENGINE CONTROL MODULE PCM HAS TWO CONNECTORS
NUMBERS STARTING WITH:
1XX REFLECT C680
2XX REFLECT C681
E108 .
0.50WE
WH-RD
8-EE11
C87346
110.50R2
GY-VT
50-BB13
1
C90
C90 4
C905
C908
C90 9
C9011
C9012
C9013
14
C90
C90 15
C9016
17
C90
18
C90
19
C90
C90 29
C9032
C90 21
C9024
C9028
31
C90
C90 34
C9036
C90 37
C9040
C9041
G57C
LEFT FRONT
GROUND
15-RE17 GN-YE R2 0.50
45C90
70.50R2
BK-RD
91S-FC14
1391S-PG17 BK-BU R2 0.50C90 6
.Crankshaft Position (CKP) Sensor
.Evaporative Emission Canister Purge Valve
RJBN BUR.Mass Air Flow (MAF) Sensor
.Knock Sensor (KS)
28RJ28RJ2RJVREF7RVREFEF.
Manifold Absolute Pressure (MAP) Sensor
2.Catalyst Monitor Sensor
.
Heated Oxygen Sensor (HO2S)
.
Wastegate Control Valve
Clutch and Clutch Field Coil
.Knock Sensor (KS)
.Powertrain Control Module (PCM)GROUNDGGROUNDGGGROUNDFENDER 2
303-14A-4 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
2011.0 Kuga (G1313076)
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