engine oil FORD KUGA 2011 1.G Owners Manual

Heated Oxygen Sensor (HO2S)(29 220 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
E65070
2.
E67948
2
1
3.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
4.
x7x7
E86012
5. Torque: 45Nm
E66305
Installation
1.To install, reverse the removal procedure.
G965266en2008.50 Kuga8/2011
303-14- 40
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
40
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Variable Valve Timing (VVT) Oil Control Solenoid(29 233 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Torque: 10
Nm
x2x2
E92954
2.Torque: 10Nm
E67949
Installation
1.To install, reverse the removal procedure.
G970800en2008.50 Kuga8/2011
303-14- 45
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
45
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Transmission Fluid Level Check
General EquipmentFord Diagnostic Equipment
Materials
Specification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Inspection
1.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Connect the Ford diagnostic equipment.
General Equipment: Ford Diagnostic Equipment
3. Make sure that the transmission is not in
emergency operation mode.
4. Make sure that the transmission fluid
temperature is between 70° and 80°C.
General Equipment: Ford Diagnostic Equipment
80
70
E114667
5. WARNING: Make sure that the brake pedal and parking brake are fully applied
during the test.
Start and run the engine at idle. 6.
E114668
7. NOTE:
Make sure that the selector lever and
the gearshift mechanism are in the park (P)
position.
8. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
9.
E98183
G1163606en2008.50 Kuga8/2011
307-01- 61
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 61
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

10.
E114670
11. CAUTION: Use lint free cloth.
E114671
80
70
12. Adjust the fluid level in the automatic
transmission if necessary.
Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E114672
13.
E114938
14.
E98183
15. Switch off the engine.
16. Disconnect the Ford diagnostic equipment.
General Equipment: Ford Diagnostic Equipment
G1163606en2008.50 Kuga8/2011
307-01- 62
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 62
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

24. CAUTION: Make sure that all openingsare sealed.
E114759
25.
E114760
26. CAUTION: Take extra care not todamage the seal.
Use a suitable clear plastic tube.
General Equipment: Fluid Container
E114761
27.Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E114762
2l
28. N O T E : Make sure that the selector lever and
the gearshift mechanism are in the park (P)
position.
29. Start and run the engine at idle.
30. Switch off the engine, if bubbles are visible in
the clear plastic tube.
E114807
G1163607en2008.50 Kuga8/2011
307-01- 64
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 64
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

31.Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E114762
2l
32. Start and run the engine at idle.
33. Switch off the engine, if bubbles are visible in
the clear plastic tube.
E114807
34.
E114759
35.Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E114992
36.
E114993
37. Start and run the engine at idle.
38. CAUTION: Use lint free cloth.
E114934
30
20
39. Switch off the engine.
G1163607en2008.50 Kuga8/2011
307-01- 65
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 65
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Spring Lock Couplings
Special Tool(s)310-040
Disconnect Tool, Fuel Line
(5/16")
23041
310-137
Disconnect Tool, Fuel Line
E51255
310-D004
Disconnect Tool, Spring Lock
Coupling (3/8" yellow)
23039
310-D005
Disconnect Tool, Spring Lock
Coupling (1/2" green)
23-040
412-038
Disconnect Tool, Spring Lock
Coupling (5/8" black)
34003
412-069
Disconnect Tool, Spring Lock
Coupling (3/4" white)
34002
Materials
Specification
Name
WSS-M2C153-G
Engine Oil - 5W-30
Disconnect
WARNINGS:
Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Description
and Operation).
NOTE: Fuel supply line connectors are color coded
white. Fuel return line connectors are color coded
red.
1. Release the fuel system pressure
Refer to: Fuel System Pressure Release
(310-00 Fuel System - General Information,
General Procedures).
2. Special Tool(s): 310-137
E77752
G544275en2008.50 Kuga8/2011
310-00- 3
Fuel System - General Information
310-00- 3
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

9.
GV0908A
10.Special Tool(s): 310-D004, 310-D005, 412-038,
412-069
GV0909A
Connect
1.CAUTION: Only use the specified
material to lubricate the seals.
To connect, reverse the disconnect procedure.
Material: Engine Oil - 5W-30 (WSS-M2C153-G) engine oil
G544275en2008.50 Kuga8/2011
310-00- 5
Fuel System - General Information
310-00- 5
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Perform the leak test, by closing the hand valves
on the gauge set, switching off the service unit
vacuum pump and observing the low pressure
gauge.
10. N O T E : This step is only necessary if the
pressure increase exceeds 20 mbar.
Locate and rectify any leaks in the A/C
refrigerant circuit using a leak tester.
General Equipment: UV Leak Detector
General Equipment: Electronic Leak Detector
General Equipment: Automatic Calibration Halogen Leak Detector
11 . Add refrigerant oil to the air conditioning system.
Refer to: Specifications (412-00 Climate Control
System - General Information, Specifications).
Refer to: Refrigerant Oil Adding (412-00 Climate
Control System - General Information, General
Procedures).
12. Fill the air conditioning system with liquid
through the high-pressure connection.
Refer to: Specifications (412-00 Climate Control
System - General Information, Specifications).
13. Open the shut-off valve on the high-pressure
side.
1.
2. Switch the service unit to "Fill" mode and fill
the system with the specified quantity of
liquid refrigerant (R134a).
14. Fill the air conditioning system with gas through
the low-pressure connection.
Refer to: Specifications (412-00 Climate Control
System - General Information, Specifications).
15. Open the shut-off valve on the low-pressure
side.
1.
2. Switch the service unit to "Fill" mode and fill
the system with the specified quantity of
gaseous refrigerant.
3. Add the remaining amount of refrigerant with the air conditioning switched on. To do so
run the engine at about 1200-1500 rev/min.
Set the air conditioning system to full cooling
power and fresh air mode. Set the blower
motor to the highest setting. Fill with the
remainder of the specified fill capacity.
16. Disconnect the service unit. 17.
Close the shut-off valve.
1.
2. Switch off the service unit.
3. Disconnect the service unit lines from the
filling connections of the air conditioning
system.
4. Screw the protective caps onto the charging connections.
18. Install all components in reverse order.
G1022208en2008.50 Kuga8/2011
412-00- 8
Climate Control System - General Information
412-00- 8
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL